Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AUMGTY001 Mapping and Delivery Guide
Paint vehicle chassis and panels

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency AUMGTY001 - Paint vehicle chassis and panels
Description
Employability Skills
Learning Outcomes and Application This unit describes the performance outcomes required to prepare and apply paint to produce a quality finish on vehicle chassis and panels.It applies to those in an automotive manufacturing environment and involves the application of skills and knowledge at a production worker level.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Manufacturing - Bus, Truck and Trailer
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare for painting
  • Paints and materials are identified and prepared according to workplace procedures
  • Panels are masked off to ensure surrounding areas are protected from overspray
  • Spraying equipment is selected and inspected, and faulty equipment identified, tagged and reported to appropriate personnel
  • Paint colours are matched according to job specifications and vehicle paint code
       
Element: Operate spraying equipment
  • Spray painting guns are checked and adjusted for spray pattern, fan width and paint flow
  • Spray painting booths are inspected for correct operation and adjusted if required
       
Element: Apply paint
  • Primers and paint are applied to ensure interior and exterior surfaces are coated
  • Paint is applied according to manufacturer’s recommended thickness, lustre and surface finish
  • Paint coatings are monitored for surface blemishes
  • Paint viscosity is monitored and adjusted to ensure compliance with paint manufacturer specifications
       
Element: Inspect painted surfaces
  • Painted surfaces are visually inspected and faults identified
  • Painted surfaces with paint faults are redirected for rework and appropriate personnel are notified
       
Element: Complete work processes
  • Spraying equipment is cleaned and inspected according to workplace procedures
  • Work areas are cleaned, and unused materials stored
  • Waste materials are removed and disposed of according to workplace environmental procedures
  • Workplace job sheets or production schedules are completed
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Prepare for painting

1.1 Paints and materials are identified and prepared according to workplace procedures

1.2 Panels are masked off to ensure surrounding areas are protected from overspray

1.3 Spraying equipment is selected and inspected, and faulty equipment identified, tagged and reported to appropriate personnel

1.4 Paint colours are matched according to job specifications and vehicle paint code

2. Operate spraying equipment

2.1 Spray painting guns are checked and adjusted for spray pattern, fan width and paint flow

2.2 Spray painting booths are inspected for correct operation and adjusted if required

3. Apply paint

3.1 Primers and paint are applied to ensure interior and exterior surfaces are coated

3.2 Paint is applied according to manufacturer’s recommended thickness, lustre and surface finish

3.3 Paint coatings are monitored for surface blemishes

3.4 Paint viscosity is monitored and adjusted to ensure compliance with paint manufacturer specifications

4. Inspect painted surfaces

4.1 Painted surfaces are visually inspected and faults identified

4.2 Painted surfaces with paint faults are redirected for rework and appropriate personnel are notified

5. Complete work processes

5.1 Spraying equipment is cleaned and inspected according to workplace procedures

5.2 Work areas are cleaned, and unused materials stored

5.3 Waste materials are removed and disposed of according to workplace environmental procedures

5.4 Workplace job sheets or production schedules are completed

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Prepare for painting

1.1 Paints and materials are identified and prepared according to workplace procedures

1.2 Panels are masked off to ensure surrounding areas are protected from overspray

1.3 Spraying equipment is selected and inspected, and faulty equipment identified, tagged and reported to appropriate personnel

1.4 Paint colours are matched according to job specifications and vehicle paint code

2. Operate spraying equipment

2.1 Spray painting guns are checked and adjusted for spray pattern, fan width and paint flow

2.2 Spray painting booths are inspected for correct operation and adjusted if required

3. Apply paint

3.1 Primers and paint are applied to ensure interior and exterior surfaces are coated

3.2 Paint is applied according to manufacturer’s recommended thickness, lustre and surface finish

3.3 Paint coatings are monitored for surface blemishes

3.4 Paint viscosity is monitored and adjusted to ensure compliance with paint manufacturer specifications

4. Inspect painted surfaces

4.1 Painted surfaces are visually inspected and faults identified

4.2 Painted surfaces with paint faults are redirected for rework and appropriate personnel are notified

5. Complete work processes

5.1 Spraying equipment is cleaned and inspected according to workplace procedures

5.2 Work areas are cleaned, and unused materials stored

5.3 Waste materials are removed and disposed of according to workplace environmental procedures

5.4 Workplace job sheets or production schedules are completed

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Paints and materials must include:

abrasive papers

clear coats: 2k and 1k

etch primers

hi-fillers

masking tapes and materials

paint: 2k and 1k

paint reducers

polishing products

solvents

surface primers.

Workplace procedures must include:

procedures for recording and reporting the painting of the vehicle chassis and panels

WHS requirements for painting vehicle chassis and panels.

Equipment must include:

air and hand sanding equipment

high pressure spray guns

high volume low pressure spray guns

paint and air recirculating systems

safety equipment and personal protective equipment (PPE) relevant to painting vehicle chassis and panels.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Paints and materials are identified and prepared according to workplace procedures 
Panels are masked off to ensure surrounding areas are protected from overspray 
Spraying equipment is selected and inspected, and faulty equipment identified, tagged and reported to appropriate personnel 
Paint colours are matched according to job specifications and vehicle paint code 
Spray painting guns are checked and adjusted for spray pattern, fan width and paint flow 
Spray painting booths are inspected for correct operation and adjusted if required 
Primers and paint are applied to ensure interior and exterior surfaces are coated 
Paint is applied according to manufacturer’s recommended thickness, lustre and surface finish 
Paint coatings are monitored for surface blemishes 
Paint viscosity is monitored and adjusted to ensure compliance with paint manufacturer specifications 
Painted surfaces are visually inspected and faults identified 
Painted surfaces with paint faults are redirected for rework and appropriate personnel are notified 
Spraying equipment is cleaned and inspected according to workplace procedures 
Work areas are cleaned, and unused materials stored 
Waste materials are removed and disposed of according to workplace environmental procedures 
Workplace job sheets or production schedules are completed 

Forms

Assessment Cover Sheet

AUMGTY001 - Paint vehicle chassis and panels
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

AUMGTY001 - Paint vehicle chassis and panels

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: