Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURE218676A Mapping and Delivery Guide
Test, service and charge batteries

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency AURE218676A - Test, service and charge batteries
Description This unit covers the competence to service, remove, replace and charge automotive batteries.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application The unit includes identification and confirmation of work requirements, preparation for work, servicing, testing and charging of batteries, jump-starting of vehicle/equipment and completion of work finalisation processes, including clean-up and documentation.Work requires individuals to demonstrate some judgement and problem-solving skills in managing own work activities and contributing to a productive team environment.Work is carried out in accordance with award provisions.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare for work
  • Work instructions are used to determine job requirements, including method, process and equipment
  • Job specifications are read and interpreted
  • OHS requirements, including personal safety needs, are observed throughout the work
  • Equipment and tooling are identified and checked for safe and effective operation
  • Procedures are determined to minimise task time
       
Element: Service batteries
  • Information is accessed from manufacturer/component supplier specifications and correctly interpreted
  • Material, components, tooling and equipment to complete work are identified, selected and prepared in accordance with site procedures
  • Electrolyte levels are checked and topped up in accordance with site procedures
  • Batteries and terminals are cleaned in accordance with site procedures
  • Batteries are removed and replaced safely according to site procedures
       
Element: Charge batteries
  • Information for charging is accessed from manufacturer/ component supplier specifications and correctly interpreted
  • Components, tooling and equipment to complete work are identified, selected and prepared in accordance with site procedures
  • Electrolyte levels are checked and topped up in accordance with site procedures
  • Batteries are charged in accordance with site procedures and component manufacturer/component supplier recommendations
       
Element: Test batteries
  • Information for battery testing is accessed from product and vehicle manufacturer/component supplier specifications and correctly interpreted
  • Components, tooling and equipment are identified, selected and prepared in accordance with site procedures
  • Battery tests are performed and results analysed in accordance with site procedures and product/manufacturer/component supplier specifications
  • Battery testing procedures are carried out in accordance with legislation, industry and enterprise policies/ procedures guidelines
       
Element: Jump-start vehicle
  • Information is accessed from manufacturer/component supplier specifications and correctly interpreted
  • Leads are connected/disconnected in correct sequence and polarity
  • All work is carried out without causing damage to component or system
  • Workplace documents are completed in accordance with enterprise procedures
       
Element: Clean up work area and maintain equipment
  • Material that can be reused is collected and stored
  • Waste and scrap is removed following workplace procedure
  • Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures
  • Unserviceable equipment is tagged and faults identified in accordance with workplace requirements
  • Operator maintenance is completed in accordance with manufacturer/component supplier specifications and site procedures
  • Tooling and equipment is maintained in accordance with workplace procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

It is essential that competence in this unit signifies ability to transfer competence to changing circumstances and to respond to unusual circumstances in the critical aspects of:

observing safety procedures and requirements

communicating effectively with others involved in or affected by the work

selecting methods and techniques appropriate to the circumstances

completing preparatory activity in a systematic manner

servicing and charging batteries

testing batteries and jump-starting vehicles

removing/replacing batteries.

Context of, and specific resources for assessment

Application of competence is to be assessed in the workplace or simulated worksite.

Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.

Assessment is to comply with regulatory requirements, including Australian Standards.

The following resources should be made available:

workplace location or simulated workplace

material relevant to testing, servicing, charging and replacing of batteries

equipment, hand and power tooling appropriate to testing, servicing, charging and replacing of batteries

activities covering mandatory task requirements

specifications and work instructions.

Method of assessment

Assessment must satisfy the endorsed Assessment Guidelines of AUR05 Automotive Industry Retail, Service and Repair Training Package

Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge

Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies

Assessment may be applied under project related conditions and require evidence of process

Assessment must confirm a reasonable inference that competence is able to be under the particular circumstance, and is able to be transferred to other circumstances

It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role

Guidance information for assessment


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

collect, organise and understand information related to work orders, plans and safety procedures for battery testing, charging, servicing and replacement and vehicle jump-starting

technical literacy and communication skills sufficient to interpret and apply common industry terminology, and interpret technical information and specifications

research and interpretive skills to locate, interpret and apply operational and safety information

communicate ideas and information to enable confirmation of work requirements and specifications, coordination of work with site supervisor, other workers and customers, and the reporting of work outcomes and problems

plain English literacy and communication skills in relation to dealing with others involved in the work

questioning and active listening skills, for example when obtaining information on battery testing, servicing and charging procedures

plan and organise activities, including preparation and layout of worksite and obtaining of equipment and material to avoid backtracking or workflow interruptions

work with others and in a team by recognising dependencies and using cooperative approaches to optimise workflow and productivity

use mathematical ideas and techniques to correctly complete tests and measurements to determine serviceability of batteries

use pre-checking and inspection techniques to anticipate planning and scheduling problems, avoid wastage of time and material

manipulative and dexterity skills to perform battery testing, servicing and charging procedures

problem-solving skills for a range of procedural issues

use workplace technology related to testing, servicing, charging and replacing of batteries, including use of specialist tooling, measuring equipment, computerised technology and communication devices and the reporting/documenting of results

Required knowledge

A working knowledge of:

OHS regulations/requirements, equipment, material and personal safety requirements

common automotive terminology

types and applications of batteries

testing, servicing and battery replacement procedures

procedures for disposal of batteries and acids

jump-starting and battery charging procedures

site reporting procedures

enterprise quality procedures

work organisation and planning processes

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Unit scope

May include light vehicles, plant and equipment, heavy commercial vehicles, marine applications and outdoor power equipment

Competency may be applied to service, replacement and charging of batteries in electric vehicles such as golf buggies and electric forklifts

Competence is applicable to batteries fitted to vehicles, plant and equipment and marine applications

Faults

Faults may include:

internal short, excessive gassing under load and physical damage

OHS requirements

OHS requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures, and may include:

protective clothing and equipment, use of tooling and equipment, workplace environment and safety, handling of material, use of fire fighting equipment, enterprise first aid, hazard control and hazardous materials and substances

Personal protective equipment

Personal protective equipment is to include that prescribed under legislation/regulations/codes of practice and workplace policies and practices

Safe operating procedures

Safe operating procedures are to include, but are not limited to:

the conduct of operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting and working in proximity to others and site visitors

Emergency procedures

Emergency procedures related to this unit are to include but may not be limited to:

emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and site evacuation

Environmental requirements

Environmental requirements are to include but are not limited to:

waste management, noise, dust and clean-up management

Quality requirements

Quality requirements are to include, but are not limited to:

regulations, including Australian Standards, internal company quality policy and standards and enterprise operations and procedures

Statutory/regulatory authorities

Statutory/regulatory authorities may include:

federal, state/territory and local authorities administering acts, regulations and codes of practice

Tooling and equipment

Tooling and equipment may include:

testing equipment, including load tester, hydrometer, multimeter or voltmeter, battery charger, hand tooling, jumper leads and specialist tooling for adjustment

Materials

Materials may include:

battery consumables and cleaning material

Communications

Communications are to include, but are not limited to:

verbal and visual instructions and fault reporting and may include site specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers

Information/documents

Sources of information/documents may include:

verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches

safe work procedures related to testing, servicing, charging and replacing of batteries

regulatory/legislative requirements pertaining to automotive industry, including Australian Design rules

engineer's design specifications and instructions

organisation work specifications and requirements

instructions issued by authorised enterprise or external persons

Australian Standards

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Work instructions are used to determine job requirements, including method, process and equipment 
Job specifications are read and interpreted 
OHS requirements, including personal safety needs, are observed throughout the work 
Equipment and tooling are identified and checked for safe and effective operation 
Procedures are determined to minimise task time 
Information is accessed from manufacturer/component supplier specifications and correctly interpreted 
Material, components, tooling and equipment to complete work are identified, selected and prepared in accordance with site procedures 
Electrolyte levels are checked and topped up in accordance with site procedures 
Batteries and terminals are cleaned in accordance with site procedures 
Batteries are removed and replaced safely according to site procedures 
Information for charging is accessed from manufacturer/ component supplier specifications and correctly interpreted 
Components, tooling and equipment to complete work are identified, selected and prepared in accordance with site procedures 
Electrolyte levels are checked and topped up in accordance with site procedures 
Batteries are charged in accordance with site procedures and component manufacturer/component supplier recommendations 
Information for battery testing is accessed from product and vehicle manufacturer/component supplier specifications and correctly interpreted 
Components, tooling and equipment are identified, selected and prepared in accordance with site procedures 
Battery tests are performed and results analysed in accordance with site procedures and product/manufacturer/component supplier specifications 
Battery testing procedures are carried out in accordance with legislation, industry and enterprise policies/ procedures guidelines 
Information is accessed from manufacturer/component supplier specifications and correctly interpreted 
Leads are connected/disconnected in correct sequence and polarity 
All work is carried out without causing damage to component or system 
Workplace documents are completed in accordance with enterprise procedures 
Material that can be reused is collected and stored 
Waste and scrap is removed following workplace procedure 
Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures 
Unserviceable equipment is tagged and faults identified in accordance with workplace requirements 
Operator maintenance is completed in accordance with manufacturer/component supplier specifications and site procedures 
Tooling and equipment is maintained in accordance with workplace procedures 

Forms

Assessment Cover Sheet

AURE218676A - Test, service and charge batteries
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURE218676A - Test, service and charge batteries

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: