Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURETR008 Mapping and Delivery Guide
Remove and replace electrical units and assemblies

Version 1.0
Issue Date: March 2024


Qualification -
Unit of Competency AURETR008 - Remove and replace electrical units and assemblies
Description
Employability Skills
Learning Outcomes and Application This unit describes the performance outcomes required to remove and replace electrical units and assemblies. Electrical units and assemblies include headlights, tail-lights, and vehicle and machinery control modules that do not require programming procedures on replacement. These electrical units and assemblies are not connected to vehicle controller area network databus (CAN-bus) topography.It applies to those working in the automotive service and repair industry. The electrical units and assemblies include those fitted to agricultural machinery, heavy commercial vehicles, light vehicles, vessels, motorcycles, mobile plant machinery or outdoor power equipment.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to having removed and replace electrical units and assemblies in vehicles or machinery, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workshop or simulated workplace

workplace instructions

manufacturer specifications relating to removing and replacing electrical units and assemblies

two different vehicles or machinery with faults in their electrical systems

tools and electrical test equipment appropriate for diagnosing electrical units and assemblies.

Prerequisites/co-requisites
Competency Field Electrical
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare to remove and replace electrical unit and assemblies
  • Job requirements are determined from workplace instructions
  • Workplace procedures and manufacturer specifications are accessed and interpreted
  • Hazards associated with the work are identified and risks are managed
  • Tools and equipment are selected and checked for serviceability
       
Element: Remove electrical unit and assembly
  • Removal information is accessed and interpreted from manufacturer and component supplier specifications
  • Electrical unit and assembly are removed using approved methods, tools and equipment and according to manufacturer specifications, workplace procedures and safety requirements
  • Unit and assembly are handled and stored according to manufacturer and component supplier requirements
       
Element: Replace electrical unit and assembly
  • Replacement information is accessed and interpreted from manufacturer and component supplier specifications
  • Electrical unit and assembly are replaced using approved methods, tools and equipment and according to manufacturer specifications and workplace procedures
       
Element: Test electrical unit and assembly
  • Replaced electrical unit and assembly are checked and tested to confirm correct operation and that no other problems are present, according to workplace procedures and without causing damage to components or systems
  • Test results are reported according to workplace procedures, including recommendations for repairs or adjustments as required
       
Element: Complete work processes
  • Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  • Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       
Element: Prepare to remove and replace electrical unit and assemblies
  • Job requirements are determined from workplace instructions
  • Workplace procedures and manufacturer specifications are accessed and interpreted
  • Hazards associated with the work are identified and risks are managed
  • Tools and equipment are selected and checked for serviceability
       
Element: Remove electrical unit and assembly
  • Removal information is accessed and interpreted from manufacturer and component supplier specifications
  • Electrical unit and assembly are removed using approved methods, tools and equipment and according to manufacturer specifications, workplace procedures and safety requirements
  • Unit and assembly are handled and stored according to manufacturer and component supplier requirements
       
Element: Replace electrical unit and assembly
  • Replacement information is accessed and interpreted from manufacturer and component supplier specifications
  • Electrical unit and assembly are replaced using approved methods, tools and equipment and according to manufacturer specifications and workplace procedures
       
Element: Test electrical unit and assembly
  • Replaced electrical unit and assembly are checked and tested to confirm correct operation and that no other problems are present, according to workplace procedures and without causing damage to components or systems
  • Test results are reported according to workplace procedures, including recommendations for repairs or adjustments as required
       
Element: Complete work processes
  • Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  • Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to remove and replace electrical unit and assemblies

1.1 Job requirements are determined from workplace instructions

1.2 Workplace procedures and manufacturer specifications are accessed and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools and equipment are selected and checked for serviceability

2. Remove electrical unit and assembly

2.1 Removal information is accessed and interpreted from manufacturer and component supplier specifications

2.2 Electrical unit and assembly are removed using approved methods, tools and equipment and according to manufacturer specifications, workplace procedures and safety requirements

2.3 Unit and assembly are handled and stored according to manufacturer and component supplier requirements

3. Replace electrical unit and assembly

3.1 Replacement information is accessed and interpreted from manufacturer and component supplier specifications

3.2 Electrical unit and assembly are replaced using approved methods, tools and equipment and according to manufacturer specifications and workplace procedures

4. Test electrical unit and assembly

4.1 Replaced electrical unit and assembly are checked and tested to confirm correct operation and that no other problems are present, according to workplace procedures and without causing damage to components or systems

4.2 Test results are reported according to workplace procedures, including recommendations for repairs or adjustments as required

5. Complete work processes

5.1 Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use

5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

5.3 Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures

5.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in the unit’s elements, performance criteria, range of conditions and foundation skills:

remove and replace two of the following systems on the non controller area network databus (CAN-bus) circuits of two different vehicles or machinery:

headlight or tail-light assembly

windscreen washer and wiper motor assembly

door and window motor assembly

central door locking system

electric mirror assembly

electric brake controllers.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to removing and replacing electrical units and assemblies, including procedures for identifying hazards and controlling risks associated with:

working with vehicle ignition systems with injector high voltages

wearing jewellery while working around high current wiring systems

procedures for removing, replacing, and testing electrical units and assemblies, including procedures for adjusting and calibrating systems and components

key features of basic non CAN-bus networked electrical units and assemblies, including:

headlight assemblies

tail-light assemblies

side and rear vision mirrors

windscreen washer and wiper motor assemblies

door and window motor assemblies

central door locking systems

electric brake controllers

types of wiring systems found in vehicles, including:

basic wiring

twisted pair

shielded wiring

CAN-bus wiring

options for diagnosing faults, including:

continuity testing

insulation testing

isolating possible faults

replacing blown fuses or circuit breakers

replacing damaged connectors or terminals

visually inspecting and evaluating components

location and content of technical information, wiring diagrams and graphic symbols relating to electrical units and assemblies

procedures for testing electrical systems, including:

accessing electrical terminals and using test probes without damaging connectors, fuse holders and wiring

checking resistance, current flow and voltage drop of system circuits.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to remove and replace electrical unit and assemblies

1.1 Job requirements are determined from workplace instructions

1.2 Workplace procedures and manufacturer specifications are accessed and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools and equipment are selected and checked for serviceability

2. Remove electrical unit and assembly

2.1 Removal information is accessed and interpreted from manufacturer and component supplier specifications

2.2 Electrical unit and assembly are removed using approved methods, tools and equipment and according to manufacturer specifications, workplace procedures and safety requirements

2.3 Unit and assembly are handled and stored according to manufacturer and component supplier requirements

3. Replace electrical unit and assembly

3.1 Replacement information is accessed and interpreted from manufacturer and component supplier specifications

3.2 Electrical unit and assembly are replaced using approved methods, tools and equipment and according to manufacturer specifications and workplace procedures

4. Test electrical unit and assembly

4.1 Replaced electrical unit and assembly are checked and tested to confirm correct operation and that no other problems are present, according to workplace procedures and without causing damage to components or systems

4.2 Test results are reported according to workplace procedures, including recommendations for repairs or adjustments as required

5. Complete work processes

5.1 Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use

5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

5.3 Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures

5.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for identifying hazards and controlling risks associated with:

working with vehicle ignition systems with injector high voltages

wearing jewellery while working around high current wiring systems.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Workplace procedures and manufacturer specifications are accessed and interpreted 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are selected and checked for serviceability 
Removal information is accessed and interpreted from manufacturer and component supplier specifications 
Electrical unit and assembly are removed using approved methods, tools and equipment and according to manufacturer specifications, workplace procedures and safety requirements 
Unit and assembly are handled and stored according to manufacturer and component supplier requirements 
Replacement information is accessed and interpreted from manufacturer and component supplier specifications 
Electrical unit and assembly are replaced using approved methods, tools and equipment and according to manufacturer specifications and workplace procedures 
Replaced electrical unit and assembly are checked and tested to confirm correct operation and that no other problems are present, according to workplace procedures and without causing damage to components or systems 
Test results are reported according to workplace procedures, including recommendations for repairs or adjustments as required 
Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Workplace procedures and manufacturer specifications are accessed and interpreted 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are selected and checked for serviceability 
Removal information is accessed and interpreted from manufacturer and component supplier specifications 
Electrical unit and assembly are removed using approved methods, tools and equipment and according to manufacturer specifications, workplace procedures and safety requirements 
Unit and assembly are handled and stored according to manufacturer and component supplier requirements 
Replacement information is accessed and interpreted from manufacturer and component supplier specifications 
Electrical unit and assembly are replaced using approved methods, tools and equipment and according to manufacturer specifications and workplace procedures 
Replaced electrical unit and assembly are checked and tested to confirm correct operation and that no other problems are present, according to workplace procedures and without causing damage to components or systems 
Test results are reported according to workplace procedures, including recommendations for repairs or adjustments as required 
Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURETR008 - Remove and replace electrical units and assemblies
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURETR008 - Remove and replace electrical units and assemblies

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: