Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURETR026 Mapping and Delivery Guide
Remove, replace and program electrical and electronic units and assemblies

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency AURETR026 - Remove, replace and program electrical and electronic units and assemblies
Description
Employability Skills
Learning Outcomes and Application This unit describes the performance outcomes required to remove, replace and program electrical and electronic units and assemblies integral to vehicle and machinery controller area network databus (CAN-bus). Electrical and electronic units and assemblies include powertrain control modules, engine and body control modules, and other electronic control modules that may require manufacturer programming procedures.It applies to those working in the automotive service and repair industry. The electrical and electronic units and assemblies include those fitted to agricultural machinery, heavy commercial vehicles, light vehicles, vessels, mobile plant machinery, motorcycles or outdoor power equipment.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the electrical and electronic units and assemblies they have removed, replaced and programmed, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

manufacturer electrical and electronic unit and assembly specifications

two different vehicles or machinery requiring removal, replacement and programming of electrical and electronic units and assemblies

tools, equipment and materials appropriate for removing, replacing and programming electrical and electronic units and assemblies, including scan tool.
Prerequisites/co-requisites
Competency Field Electrical
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare to remove, replace and program electrical and electronic units and assemblies
  • Job requirements are determined from workplace instructions
  • Workplace procedures and manufacturer specifications are accessed and interpreted
  • Removal information is accessed and interpreted from manufacturer and component supplier specifications
  • Hazards associated with the work are identified and risks are managed
  • Tools and equipment are selected and checked for serviceability
       
Element: Remove unit and assembly
  • Unit and assembly are removed using approved methods, tools and equipment and according to manufacturer specifications, workplace procedures and safety requirements
  • Unit and assembly are handled and stored according to manufacturer and component supplier requirements
       
Element: Replace unit and assembly
  • Replacement information is accessed and interpreted from manufacturer and component supplier specifications
  • Unit and assembly are replaced using approved methods, tools and equipment and according to manufacturer specifications and workplace procedures
       
Element: Program unit and assembly
  • Reprogramming options are analysed and those most appropriate are selected
  • Component replacement and programming procedures are carried out according to manufacturer and component supplier specifications
  • Post-replacement testing is carried out to confirm that unit and assembly are operating to manufacturer specifications and that no other problems are present
       
Element: Complete work processes
  • Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  • Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       
Element: Prepare to remove, replace and program electrical and electronic units and assemblies
  • Job requirements are determined from workplace instructions
  • Workplace procedures and manufacturer specifications are accessed and interpreted
  • Removal information is accessed and interpreted from manufacturer and component supplier specifications
  • Hazards associated with the work are identified and risks are managed
  • Tools and equipment are selected and checked for serviceability
       
Element: Remove unit and assembly
  • Unit and assembly are removed using approved methods, tools and equipment and according to manufacturer specifications, workplace procedures and safety requirements
  • Unit and assembly are handled and stored according to manufacturer and component supplier requirements
       
Element: Replace unit and assembly
  • Replacement information is accessed and interpreted from manufacturer and component supplier specifications
  • Unit and assembly are replaced using approved methods, tools and equipment and according to manufacturer specifications and workplace procedures
       
Element: Program unit and assembly
  • Reprogramming options are analysed and those most appropriate are selected
  • Component replacement and programming procedures are carried out according to manufacturer and component supplier specifications
  • Post-replacement testing is carried out to confirm that unit and assembly are operating to manufacturer specifications and that no other problems are present
       
Element: Complete work processes
  • Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  • Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to remove, replace and program electrical and electronic units and assemblies

1.1 Job requirements are determined from workplace instructions

1.2 Workplace procedures and manufacturer specifications are accessed and interpreted

1.3 Removal information is accessed and interpreted from manufacturer and component supplier specifications

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment are selected and checked for serviceability

2. Remove unit and assembly

2.1 Unit and assembly are removed using approved methods, tools and equipment and according to manufacturer specifications, workplace procedures and safety requirements

2.2 Unit and assembly are handled and stored according to manufacturer and component supplier requirements

3. Replace unit and assembly

3.1 Replacement information is accessed and interpreted from manufacturer and component supplier specifications

3.2 Unit and assembly are replaced using approved methods, tools and equipment and according to manufacturer specifications and workplace procedures

4. Program unit and assembly

4.1 Reprogramming options are analysed and those most appropriate are selected

4.2 Component replacement and programming procedures are carried out according to manufacturer and component supplier specifications

4.3 Post-replacement testing is carried out to confirm that unit and assembly are operating to manufacturer specifications and that no other problems are present

5. Complete work processes

5.1 Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use

5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

5.3 Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures

5.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in the unit’s elements, performance criteria, range of conditions and foundation skills:

remove, replace, program and retest two of the following systems on controller area network databus (CAN-bus) circuits in different vehicles or machinery, including:

supplementary restraint system (SRS) module

body control module (BCM)

engine control module (ECM)

powertrain control module (PCM)

electric brake control (EBC), antilock braking system (ABS) or vehicle stability control (VSC) module

collision avoidance control (CAC) module

adaptive cruise control (ACC) module.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to removing, replacing and programming electrical and electronic units and assemblies, including procedures for identifying hazards and controlling risks associated with wearing jewellery while working around high current wiring systems

key features of electrical and electronic units and assemblies integral to vehicle CAN-bus networks, including:

supplementary restraint system modules

body control modules

engine control modules

powertrain control modules

electric brake control, antilock braking system, and vehicle stability control modules

collision avoidance control modules

adaptive cruise control modules

various types of wiring systems found in vehicles, including:

basic wiring

twisted pair

shielded wiring

CAN-bus wiring

procedures for removing and replacing electrical and electronic units and assemblies, including:

identifying unit position using wiring schematics and drawings

identifying unit model and configuration

identifying visual indications of unit damage, including:

physical damage and wear

water and moisture ingress

avoiding static electricity discharge when handling units

disconnecting and reconnecting electrical connectors

procedures for programming electrical or electronic units, including:

service programming system (SPS)

original equipment manufacturer (OEM) programming code

flash code or program

vehicle configuration index (VCI) code or password

post-replacement testing procedures, including checking unit system operation

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to remove, replace and program electrical and electronic units and assemblies

1.1 Job requirements are determined from workplace instructions

1.2 Workplace procedures and manufacturer specifications are accessed and interpreted

1.3 Removal information is accessed and interpreted from manufacturer and component supplier specifications

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment are selected and checked for serviceability

2. Remove unit and assembly

2.1 Unit and assembly are removed using approved methods, tools and equipment and according to manufacturer specifications, workplace procedures and safety requirements

2.2 Unit and assembly are handled and stored according to manufacturer and component supplier requirements

3. Replace unit and assembly

3.1 Replacement information is accessed and interpreted from manufacturer and component supplier specifications

3.2 Unit and assembly are replaced using approved methods, tools and equipment and according to manufacturer specifications and workplace procedures

4. Program unit and assembly

4.1 Reprogramming options are analysed and those most appropriate are selected

4.2 Component replacement and programming procedures are carried out according to manufacturer and component supplier specifications

4.3 Post-replacement testing is carried out to confirm that unit and assembly are operating to manufacturer specifications and that no other problems are present

5. Complete work processes

5.1 Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use

5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

5.3 Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures

5.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for identifying hazards and controlling risks associated with wearing jewellery while working around high current wiring systems.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Workplace procedures and manufacturer specifications are accessed and interpreted 
Removal information is accessed and interpreted from manufacturer and component supplier specifications 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are selected and checked for serviceability 
Unit and assembly are removed using approved methods, tools and equipment and according to manufacturer specifications, workplace procedures and safety requirements 
Unit and assembly are handled and stored according to manufacturer and component supplier requirements 
Replacement information is accessed and interpreted from manufacturer and component supplier specifications 
Unit and assembly are replaced using approved methods, tools and equipment and according to manufacturer specifications and workplace procedures 
Reprogramming options are analysed and those most appropriate are selected 
Component replacement and programming procedures are carried out according to manufacturer and component supplier specifications 
Post-replacement testing is carried out to confirm that unit and assembly are operating to manufacturer specifications and that no other problems are present 
Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Workplace procedures and manufacturer specifications are accessed and interpreted 
Removal information is accessed and interpreted from manufacturer and component supplier specifications 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are selected and checked for serviceability 
Unit and assembly are removed using approved methods, tools and equipment and according to manufacturer specifications, workplace procedures and safety requirements 
Unit and assembly are handled and stored according to manufacturer and component supplier requirements 
Replacement information is accessed and interpreted from manufacturer and component supplier specifications 
Unit and assembly are replaced using approved methods, tools and equipment and according to manufacturer specifications and workplace procedures 
Reprogramming options are analysed and those most appropriate are selected 
Component replacement and programming procedures are carried out according to manufacturer and component supplier specifications 
Post-replacement testing is carried out to confirm that unit and assembly are operating to manufacturer specifications and that no other problems are present 
Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURETR026 - Remove, replace and program electrical and electronic units and assemblies
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

AURETR026 - Remove, replace and program electrical and electronic units and assemblies

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: