Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURHTE001 Mapping and Delivery Guide
Remove and install heavy vehicle engine assemblies

Version 1.0
Issue Date: March 2024


Qualification -
Unit of Competency AURHTE001 - Remove and install heavy vehicle engine assemblies
Description
Employability Skills
Learning Outcomes and Application This unit describes the performance outcomes required to remove and install engine assemblies fitted to heavy vehicles. It involves preparing for the task, removing and installing the engine assembly, performing post-installation testing, and completing workplace processes and documentation.It applies to those working in the automotive service and repair industry. The heavy vehicle engines include those of agricultural machinery, heavy commercial vehicles, marine vessels or mobile plant machinery.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the heavy vehicle engine assemblies that they have removed and installed, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

manufacturer engine specifications

two different heavy vehicles requiring removal and installation of engine assemblies

tools, equipment and materials appropriate for removing and replacing heavy vehicle engines, including engine lifting devices and supporting equipment.

Prerequisites/co-requisites
Competency Field Mechanical - Heavy Vehicle
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare to remove heavy vehicle engine assembly
  • Job requirements are determined from workplace instructions
  • Engine removal and installation procedures and information are sourced and interpreted
  • Engine removal and installation options are analysed and those most appropriate to the circumstances are selected
  • Hazards associated with the work are identified and risks are managed
  • Tools and equipment are selected and checked for serviceability
       
Element: Remove engine assembly
  • Engine assembly is removed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems
  • Engine assembly, components and systems are inspected and faults are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
       
Element: Install engine assembly
  • Installation options are analysed and those most appropriate to the circumstances are selected
  • Engine assembly is installed according to manufacturer specifications and workplace procedures, and without causing damage to components or systems
  • Post-installation checks, adjustments and tests are carried out according to manufacturer specifications and workplace procedures
       
Element: Complete work processes
  • Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  • Tools and equipment are checked and stored according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       
Element: Prepare to remove heavy vehicle engine assembly
  • Job requirements are determined from workplace instructions
  • Engine removal and installation procedures and information are sourced and interpreted
  • Engine removal and installation options are analysed and those most appropriate to the circumstances are selected
  • Hazards associated with the work are identified and risks are managed
  • Tools and equipment are selected and checked for serviceability
       
Element: Remove engine assembly
  • Engine assembly is removed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems
  • Engine assembly, components and systems are inspected and faults are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
       
Element: Install engine assembly
  • Installation options are analysed and those most appropriate to the circumstances are selected
  • Engine assembly is installed according to manufacturer specifications and workplace procedures, and without causing damage to components or systems
  • Post-installation checks, adjustments and tests are carried out according to manufacturer specifications and workplace procedures
       
Element: Complete work processes
  • Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  • Tools and equipment are checked and stored according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to remove heavy vehicle engine assembly

1.1 Job requirements are determined from workplace instructions

1.2 Engine removal and installation procedures and information are sourced and interpreted

1.3 Engine removal and installation options are analysed and those most appropriate to the circumstances are selected

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment are selected and checked for serviceability

2. Remove engine assembly

2.1 Engine assembly is removed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

2.2 Engine assembly, components and systems are inspected and faults are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

3. Install engine assembly

3.1 Installation options are analysed and those most appropriate to the circumstances are selected

3.2 Engine assembly is installed according to manufacturer specifications and workplace procedures, and without causing damage to components or systems

3.3 Post-installation checks, adjustments and tests are carried out according to manufacturer specifications and workplace procedures

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

remove and install two heavy vehicle engines, in which the work must involve:

removing and refitting ancillary components and systems

adjusting oil and fluid levels

post-installation adjustments

post-installation testing.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to removal and installation of heavy vehicle engines, including:

isolating and stabilising vehicle or machinery

using vehicle or machinery lifting devices and supporting equipment’

working with compression ignition engines

environmental requirements, including procedures for trapping, storing and disposing of oils, fluids, coolants and gases released during removal and installation of engine assemblies

methods of disconnecting and reconnecting related systems, including:

air conditioning system

cooling system

electrical systems

exhaust system

fuel system

power steering system

hydraulic system

transmission systems, including:

automatic transmission

manual transmission

removal procedures for heavy vehicle engine assemblies, including:

correct use of engine lifting devices and supporting equipment

item tagging procedures

methods for correctly disposing of hazardous substances

installation procedures for heavy vehicle engine assemblies

post-installation testing and adjustment procedures for heavy vehicle engine assemblies, including:

engine pre-start procedures

operational testing and run-in procedures

engine adjustments and cylinder head bolt retensioning as required

throttle adjustments

coolant adjustments

ancillary engine systems.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to remove heavy vehicle engine assembly

1.1 Job requirements are determined from workplace instructions

1.2 Engine removal and installation procedures and information are sourced and interpreted

1.3 Engine removal and installation options are analysed and those most appropriate to the circumstances are selected

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment are selected and checked for serviceability

2. Remove engine assembly

2.1 Engine assembly is removed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

2.2 Engine assembly, components and systems are inspected and faults are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

3. Install engine assembly

3.1 Installation options are analysed and those most appropriate to the circumstances are selected

3.2 Engine assembly is installed according to manufacturer specifications and workplace procedures, and without causing damage to components or systems

3.3 Post-installation checks, adjustments and tests are carried out according to manufacturer specifications and workplace procedures

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

isolating and stabilising vehicle or machinery

using vehicle or machinery lifting devices and supporting equipment

working with compression ignition engines

environmental requirements, including procedures for trapping, storing and disposing of oils, fluids, coolants and gases released during removal and installation of engine assemblies.

Post-installation checks, adjustments and tests must include:

pre-start procedures

operational testing and run-in procedures

engine adjustments and cylinder head bolt retensioning as required

throttle adjustments

coolant adjustments

ancillary engine systems.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Engine removal and installation procedures and information are sourced and interpreted 
Engine removal and installation options are analysed and those most appropriate to the circumstances are selected 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are selected and checked for serviceability 
Engine assembly is removed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems 
Engine assembly, components and systems are inspected and faults are reported according to workplace procedures, including recommendations for necessary repairs or adjustments 
Installation options are analysed and those most appropriate to the circumstances are selected 
Engine assembly is installed according to manufacturer specifications and workplace procedures, and without causing damage to components or systems 
Post-installation checks, adjustments and tests are carried out according to manufacturer specifications and workplace procedures 
Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Engine removal and installation procedures and information are sourced and interpreted 
Engine removal and installation options are analysed and those most appropriate to the circumstances are selected 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are selected and checked for serviceability 
Engine assembly is removed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems 
Engine assembly, components and systems are inspected and faults are reported according to workplace procedures, including recommendations for necessary repairs or adjustments 
Installation options are analysed and those most appropriate to the circumstances are selected 
Engine assembly is installed according to manufacturer specifications and workplace procedures, and without causing damage to components or systems 
Post-installation checks, adjustments and tests are carried out according to manufacturer specifications and workplace procedures 
Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURHTE001 - Remove and install heavy vehicle engine assemblies
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURHTE001 - Remove and install heavy vehicle engine assemblies

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: