Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURHTL001 Mapping and Delivery Guide
Inspect, diagnose and repair alternative fuel systems in heavy vehicle engines

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency AURHTL001 - Inspect, diagnose and repair alternative fuel systems in heavy vehicle engines
Description
Employability Skills
Learning Outcomes and Application This unit describes the performance outcomes required to inspect, diagnose and repair alternative fuel systems in heavy vehicle engines. It involves preparing for the task, inspecting the system and selecting the correct diagnostic procedure, carrying out diagnosis and repair work, performing post-repair testing, and completing workplace processes and documentation.It applies to those working on the alternative fuel systems of agricultural machinery, heavy commercial vehicles, marine vessels or mobile plant machinery.Licensing, legislative, regulatory or certification requirements may apply to this unit in some jurisdictions. Users are advised to check with the relevant regulatory authority.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the alternative fuel systems that they have inspected and repaired, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

manufacturer alternative fuel system specifications

two different heavy vehicle engines with alternative fuel systems requiring repair

diagnostic equipment for alternative fuel systems, including exhaust gas analyser

repair tools, equipment and materials for alternative fuel systems in heavy vehicle engines.
Prerequisites/co-requisites
Competency Field Mechanical - Heavy Vehicle
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare to inspect alternative fuel system
  • Job requirements are determined from workplace instructions
  • Alternative fuel system information and procedures are sourced and interpreted
  • Options are analysed and those most appropriate to the circumstances are selected
  • Hazards associated with the work are identified and risks are managed
  • Tools and equipment are selected and checked for serviceability
       
Element: Inspect fuel system
  • Inspection is carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements
  • Inspection results are compared with manufacturer specifications
  • Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
       
Element: Prepare to diagnose fuel system
  • System diagnostic procedures and information are sourced and interpreted
  • Diagnosis options are analysed and those most appropriate to the circumstances are selected
  • Diagnostic tools and equipment are selected and checked according to manufacturer specifications and workplace procedures
       
Element: Diagnose fuel system and analyse results
  • Diagnostic tests are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements
  • Diagnostic test results are compared with manufacturer specifications
  • Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
       
Element: Repair fuel system
  • Repair procedures and information are sourced and interpreted
  • Repair options are analysed and those most appropriate to the circumstances are selected
  • Repair tools, equipment and materials are selected and checked according to manufacturer specifications and workplace procedures
  • System components are repaired, replaced and adjusted according to relevant manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems
  • Post-repair testing is carried out according to workplace procedures
       
Element: Complete work processes
  • Final inspection is made to ensure work is to workplace expectations and system is presented ready for use
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  • Tools and equipment are checked and stored according to workplace expectations
  • Workplace documentation is processed according to workplace procedures
       
Element: Prepare to inspect alternative fuel system
  • Job requirements are determined from workplace instructions
  • Alternative fuel system information and procedures are sourced and interpreted
  • Options are analysed and those most appropriate to the circumstances are selected
  • Hazards associated with the work are identified and risks are managed
  • Tools and equipment are selected and checked for serviceability
       
Element: Inspect fuel system
  • Inspection is carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements
  • Inspection results are compared with manufacturer specifications
  • Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
       
Element: Prepare to diagnose fuel system
  • System diagnostic procedures and information are sourced and interpreted
  • Diagnosis options are analysed and those most appropriate to the circumstances are selected
  • Diagnostic tools and equipment are selected and checked according to manufacturer specifications and workplace procedures
       
Element: Diagnose fuel system and analyse results
  • Diagnostic tests are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements
  • Diagnostic test results are compared with manufacturer specifications
  • Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
       
Element: Repair fuel system
  • Repair procedures and information are sourced and interpreted
  • Repair options are analysed and those most appropriate to the circumstances are selected
  • Repair tools, equipment and materials are selected and checked according to manufacturer specifications and workplace procedures
  • System components are repaired, replaced and adjusted according to relevant manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems
  • Post-repair testing is carried out according to workplace procedures
       
Element: Complete work processes
  • Final inspection is made to ensure work is to workplace expectations and system is presented ready for use
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  • Tools and equipment are checked and stored according to workplace expectations
  • Workplace documentation is processed according to workplace procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to inspect alternative fuel system

1.1 Job requirements are determined from workplace instructions

1.2 Alternative fuel system information and procedures are sourced and interpreted

1.3 Options are analysed and those most appropriate to the circumstances are selected

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment are selected and checked for serviceability

2. Inspect fuel system

2.1 Inspection is carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements

2.2 Inspection results are compared with manufacturer specifications

2.3 Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

3. Prepare to diagnose fuel system

3.1 System diagnostic procedures and information are sourced and interpreted

3.2 Diagnosis options are analysed and those most appropriate to the circumstances are selected

3.3 Diagnostic tools and equipment are selected and checked according to manufacturer specifications and workplace procedures

4. Diagnose fuel system and analyse results

4.1 Diagnostic tests are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements

4.2 Diagnostic test results are compared with manufacturer specifications

4.3 Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

5. Repair fuel system

5.1 Repair procedures and information are sourced and interpreted

5.2 Repair options are analysed and those most appropriate to the circumstances are selected

5.3 Repair tools, equipment and materials are selected and checked according to manufacturer specifications and workplace procedures

5.4 System components are repaired, replaced and adjusted according to relevant manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

5.5 Post-repair testing is carried out according to workplace procedures

6. Complete work processes

6.1 Final inspection is made to ensure work is to workplace expectations and system is presented ready for use

6.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

6.3 Tools and equipment are checked and stored according to workplace expectations

6.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

inspect, diagnose and repair alternative fuel systems in two different heavy vehicle engines.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to inspecting, diagnosing and repairing alternative fuel systems, including procedures for:

working with alternative fuel systems

selecting and using personal protective equipment (PPE)

environmental requirements, including procedures for preventing fuel leakage from fuel systems

operating principles of alternative fuel systems

application, purpose and function of alternative fuel systems

inspect and repair procedures for alternative fuel systems

diagnostic testing procedures for alternative fuel systems

post-repair testing procedures for alternative fuel systems.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to inspect alternative fuel system

1.1 Job requirements are determined from workplace instructions

1.2 Alternative fuel system information and procedures are sourced and interpreted

1.3 Options are analysed and those most appropriate to the circumstances are selected

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment are selected and checked for serviceability

2. Inspect fuel system

2.1 Inspection is carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements

2.2 Inspection results are compared with manufacturer specifications

2.3 Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

3. Prepare to diagnose fuel system

3.1 System diagnostic procedures and information are sourced and interpreted

3.2 Diagnosis options are analysed and those most appropriate to the circumstances are selected

3.3 Diagnostic tools and equipment are selected and checked according to manufacturer specifications and workplace procedures

4. Diagnose fuel system and analyse results

4.1 Diagnostic tests are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements

4.2 Diagnostic test results are compared with manufacturer specifications

4.3 Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

5. Repair fuel system

5.1 Repair procedures and information are sourced and interpreted

5.2 Repair options are analysed and those most appropriate to the circumstances are selected

5.3 Repair tools, equipment and materials are selected and checked according to manufacturer specifications and workplace procedures

5.4 System components are repaired, replaced and adjusted according to relevant manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

5.5 Post-repair testing is carried out according to workplace procedures

6. Complete work processes

6.1 Final inspection is made to ensure work is to workplace expectations and system is presented ready for use

6.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

6.3 Tools and equipment are checked and stored according to workplace expectations

6.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

working with alternative fuel systems

selecting and using personal protective equipment (PPE)

environmental requirements, including procedures for preventing fuel leakage from fuel systems.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Alternative fuel system information and procedures are sourced and interpreted 
Options are analysed and those most appropriate to the circumstances are selected 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are selected and checked for serviceability 
Inspection is carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements 
Inspection results are compared with manufacturer specifications 
Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments 
System diagnostic procedures and information are sourced and interpreted 
Diagnosis options are analysed and those most appropriate to the circumstances are selected 
Diagnostic tools and equipment are selected and checked according to manufacturer specifications and workplace procedures 
Diagnostic tests are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements 
Diagnostic test results are compared with manufacturer specifications 
Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments 
Repair procedures and information are sourced and interpreted 
Repair options are analysed and those most appropriate to the circumstances are selected 
Repair tools, equipment and materials are selected and checked according to manufacturer specifications and workplace procedures 
System components are repaired, replaced and adjusted according to relevant manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems 
Post-repair testing is carried out according to workplace procedures 
Final inspection is made to ensure work is to workplace expectations and system is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored according to workplace expectations 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Alternative fuel system information and procedures are sourced and interpreted 
Options are analysed and those most appropriate to the circumstances are selected 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are selected and checked for serviceability 
Inspection is carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements 
Inspection results are compared with manufacturer specifications 
Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments 
System diagnostic procedures and information are sourced and interpreted 
Diagnosis options are analysed and those most appropriate to the circumstances are selected 
Diagnostic tools and equipment are selected and checked according to manufacturer specifications and workplace procedures 
Diagnostic tests are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements 
Diagnostic test results are compared with manufacturer specifications 
Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments 
Repair procedures and information are sourced and interpreted 
Repair options are analysed and those most appropriate to the circumstances are selected 
Repair tools, equipment and materials are selected and checked according to manufacturer specifications and workplace procedures 
System components are repaired, replaced and adjusted according to relevant manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems 
Post-repair testing is carried out according to workplace procedures 
Final inspection is made to ensure work is to workplace expectations and system is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored according to workplace expectations 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURHTL001 - Inspect, diagnose and repair alternative fuel systems in heavy vehicle engines
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

AURHTL001 - Inspect, diagnose and repair alternative fuel systems in heavy vehicle engines

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: