Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURMTD001 Mapping and Delivery Guide
Test suspension dampers using a dynamometer

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency AURMTD001 - Test suspension dampers using a dynamometer
Description
Employability Skills
Learning Outcomes and Application This unit describes the performance outcomes required to use a dynamometer to test suspension dampers on a competition vehicle. It involves preparing for the task, conducting suspension damper testing, analysing and interpreting test results in order to maximise damper, and completing processes and documentation, including any associated recommendations for further action. It applies to those working in the motor sport industry.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the suspension dampers that they have tested using a dynamometer, e.g. work order.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

motor sport workplace or simulated workplace

workplace instructions

manufacturer specifications

two different sets of competition vehicle dampers

damper dynamometer

tools and equipment appropriate for testing suspension dampers using a dynamometer.
Prerequisites/co-requisites
Competency Field Motor Sport
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare for dynamometer operation
  • Job requirements are determined from team instructions, category regulations and manufacturer procedures
  • Dynamometer is checked for calibration and serviceability, and is prepared for operation according to manufacturer specifications and team procedures
  • Hazards associated with the work are identified and risks are managed according to safety requirements
  • Tools and equipment for securing dampers are selected and checked for serviceability
       
Element: Conduct dynamometer testing
  • Appropriate load and run sequence and test parameters are determined
  • Dampers are connected and secured to dynamometer according to manufacturer specifications and team procedures
  • Selected dynamometer testing sequence is carried out according to manufacturer and team procedures and safety requirements, and results are documented
  • Dynamometer test data is analysed and conclusions are drawn about damper condition and performance according to manufacturer specifications and team procedures
  • Findings are reported to appropriate personnel, including recommendations based on dynamometer data for damper configuration or modifications to improve performance, according to team procedures
  • Damper modifications are carried out and tested on dynamometer according to manufacturer specifications, team procedures and safety requirements as required
  • Data is presented to team members according to team procedures
       
Element: Complete work processes
  • Dynamometer shutdown procedure is carried out according to manufacturer specifications, team procedures and safety requirements
  • Dampers are disconnected from dynamometer according to manufacturer specifications and team procedures
  • Dynamometer, tools and associated equipment are checked, maintained and stored according to workplace procedures
  • Dynamometer test results are documented and stored according to team procedures to create or add to damper history
       
Element: Prepare for dynamometer operation
  • Job requirements are determined from team instructions, category regulations and manufacturer procedures
  • Dynamometer is checked for calibration and serviceability, and is prepared for operation according to manufacturer specifications and team procedures
  • Hazards associated with the work are identified and risks are managed according to safety requirements
  • Tools and equipment for securing dampers are selected and checked for serviceability
       
Element: Conduct dynamometer testing
  • Appropriate load and run sequence and test parameters are determined
  • Dampers are connected and secured to dynamometer according to manufacturer specifications and team procedures
  • Selected dynamometer testing sequence is carried out according to manufacturer and team procedures and safety requirements, and results are documented
  • Dynamometer test data is analysed and conclusions are drawn about damper condition and performance according to manufacturer specifications and team procedures
  • Findings are reported to appropriate personnel, including recommendations based on dynamometer data for damper configuration or modifications to improve performance, according to team procedures
  • Damper modifications are carried out and tested on dynamometer according to manufacturer specifications, team procedures and safety requirements as required
  • Data is presented to team members according to team procedures
       
Element: Complete work processes
  • Dynamometer shutdown procedure is carried out according to manufacturer specifications, team procedures and safety requirements
  • Dampers are disconnected from dynamometer according to manufacturer specifications and team procedures
  • Dynamometer, tools and associated equipment are checked, maintained and stored according to workplace procedures
  • Dynamometer test results are documented and stored according to team procedures to create or add to damper history
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare for dynamometer operation

1.1 Job requirements are determined from team instructions, category regulations and manufacturer procedures

1.2 Dynamometer is checked for calibration and serviceability, and is prepared for operation according to manufacturer specifications and team procedures

1.3 Hazards associated with the work are identified and risks are managed according to safety requirements

1.4 Tools and equipment for securing dampers are selected and checked for serviceability

2. Conduct dynamometer testing

2.1 Appropriate load and run sequence and test parameters are determined

2.2 Dampers are connected and secured to dynamometer according to manufacturer specifications and team procedures

2.3 Selected dynamometer testing sequence is carried out according to manufacturer and team procedures and safety requirements, and results are documented

2.4 Dynamometer test data is analysed and conclusions are drawn about damper condition and performance according to manufacturer specifications and team procedures

2.5 Findings are reported to appropriate personnel, including recommendations based on dynamometer data for damper configuration or modifications to improve performance, according to team procedures

2.6 Damper modifications are carried out and tested on dynamometer according to manufacturer specifications, team procedures and safety requirements as required

2.7 Data is presented to team members according to team procedures

3. Complete work processes

3.1 Dynamometer shutdown procedure is carried out according to manufacturer specifications, team procedures and safety requirements

3.2 Dampers are disconnected from dynamometer according to manufacturer specifications and team procedures

3.3 Dynamometer, tools and associated equipment are checked, maintained and stored according to workplace procedures

3.4 Dynamometer test results are documented and stored according to team procedures to create or add to damper history

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

test, adjust and retest two different sets of competition vehicle dampers using a damper dynamometer.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to testing suspension dampers using a dynamometer, including procedures for handling hot dampers

suspension damper principles, construction and operation, including:

compression and rebound

gas charged

suspension damper modification and adjustment procedures

application, purpose and operation of damper dynamometers, including associated hardware and software

damper dynamometer testing procedures, including:

dynamometer preparation procedures

damper connection procedures

test environment correction factors

dynamometer data interpretation and analysis

dynamometer maintenance procedures.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare for dynamometer operation

1.1 Job requirements are determined from team instructions, category regulations and manufacturer procedures

1.2 Dynamometer is checked for calibration and serviceability, and is prepared for operation according to manufacturer specifications and team procedures

1.3 Hazards associated with the work are identified and risks are managed according to safety requirements

1.4 Tools and equipment for securing dampers are selected and checked for serviceability

2. Conduct dynamometer testing

2.1 Appropriate load and run sequence and test parameters are determined

2.2 Dampers are connected and secured to dynamometer according to manufacturer specifications and team procedures

2.3 Selected dynamometer testing sequence is carried out according to manufacturer and team procedures and safety requirements, and results are documented

2.4 Dynamometer test data is analysed and conclusions are drawn about damper condition and performance according to manufacturer specifications and team procedures

2.5 Findings are reported to appropriate personnel, including recommendations based on dynamometer data for damper configuration or modifications to improve performance, according to team procedures

2.6 Damper modifications are carried out and tested on dynamometer according to manufacturer specifications, team procedures and safety requirements as required

2.7 Data is presented to team members according to team procedures

3. Complete work processes

3.1 Dynamometer shutdown procedure is carried out according to manufacturer specifications, team procedures and safety requirements

3.2 Dampers are disconnected from dynamometer according to manufacturer specifications and team procedures

3.3 Dynamometer, tools and associated equipment are checked, maintained and stored according to workplace procedures

3.4 Dynamometer test results are documented and stored according to team procedures to create or add to damper history

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for handling hot dampers.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from team instructions, category regulations and manufacturer procedures 
Dynamometer is checked for calibration and serviceability, and is prepared for operation according to manufacturer specifications and team procedures 
Hazards associated with the work are identified and risks are managed according to safety requirements 
Tools and equipment for securing dampers are selected and checked for serviceability 
Appropriate load and run sequence and test parameters are determined 
Dampers are connected and secured to dynamometer according to manufacturer specifications and team procedures 
Selected dynamometer testing sequence is carried out according to manufacturer and team procedures and safety requirements, and results are documented 
Dynamometer test data is analysed and conclusions are drawn about damper condition and performance according to manufacturer specifications and team procedures 
Findings are reported to appropriate personnel, including recommendations based on dynamometer data for damper configuration or modifications to improve performance, according to team procedures 
Damper modifications are carried out and tested on dynamometer according to manufacturer specifications, team procedures and safety requirements as required 
Data is presented to team members according to team procedures 
Dynamometer shutdown procedure is carried out according to manufacturer specifications, team procedures and safety requirements 
Dampers are disconnected from dynamometer according to manufacturer specifications and team procedures 
Dynamometer, tools and associated equipment are checked, maintained and stored according to workplace procedures 
Dynamometer test results are documented and stored according to team procedures to create or add to damper history 
Job requirements are determined from team instructions, category regulations and manufacturer procedures 
Dynamometer is checked for calibration and serviceability, and is prepared for operation according to manufacturer specifications and team procedures 
Hazards associated with the work are identified and risks are managed according to safety requirements 
Tools and equipment for securing dampers are selected and checked for serviceability 
Appropriate load and run sequence and test parameters are determined 
Dampers are connected and secured to dynamometer according to manufacturer specifications and team procedures 
Selected dynamometer testing sequence is carried out according to manufacturer and team procedures and safety requirements, and results are documented 
Dynamometer test data is analysed and conclusions are drawn about damper condition and performance according to manufacturer specifications and team procedures 
Findings are reported to appropriate personnel, including recommendations based on dynamometer data for damper configuration or modifications to improve performance, according to team procedures 
Damper modifications are carried out and tested on dynamometer according to manufacturer specifications, team procedures and safety requirements as required 
Data is presented to team members according to team procedures 
Dynamometer shutdown procedure is carried out according to manufacturer specifications, team procedures and safety requirements 
Dampers are disconnected from dynamometer according to manufacturer specifications and team procedures 
Dynamometer, tools and associated equipment are checked, maintained and stored according to workplace procedures 
Dynamometer test results are documented and stored according to team procedures to create or add to damper history 

Forms

Assessment Cover Sheet

AURMTD001 - Test suspension dampers using a dynamometer
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

AURMTD001 - Test suspension dampers using a dynamometer

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: