Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURP322776B Mapping and Delivery Guide
Test and service 240V portable generators

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency AURP322776B - Test and service 240V portable generators
Description This unit of competency describes the skills and knowledge required to carry out load testing and servicing of portable power generators rated at 240V output.Licensing, legislative, regulatory or certification requirements may apply to this unit in some jurisdictions. Users are advised to check with the relevant regulatory authority.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application This unit applies to individuals who undertake servicing of small portable generators in the outdoor power equipment industry. Portable generators include small 240V units that are used for recreational and professional purposes. Testing and servicing relates only to the 240V generator and not the engine driving the generator.Where state/territory legislation requires a Restricted Electrical Licence (REL) or other such requirement to undertake work on power generation of 240V output, units of competency from the UEE07 Electrotechnology Training Package or the MEM05 Metal and Engineering Training Package should be sourced as electives.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare to undertake load test
  • Confirm nature and scope of work requirements
  • Identify and source procedures, information and tooling required
  • Analyse method options, select those most appropriate to the circumstances and make preparations
  • Source technical and/or calibration requirements for load testing and prepare support equipment
       
Element: Conduct test and analyse results
  • Observe occupational health and safety (OHS) requirements, including individual state/territory regulatory requirements and personal protection needs, throughout the work
  • Observe warnings in relation to working with 240V
  • Carry out load test in accordance with workplace procedures and manufacturer/component supplier specifications
  • Compare test results with specifications to indicate compliance or non-compliance
  • Document results with evidence and supporting information and make recommendations
  • Forward report to persons for action in accordance with workplace procedures
       
Element: Prepare for service operation
  • Confirm work to be carried out
  • Access and interpret service procedures, workshop manuals and manufacturer's information
  • Identify and prepare tools, equipment and materials required for servicing job
  • Set up work area
       
Element: Service generator
  • Identify and observe applicable OHS requirements, including state/territory regulatory requirements and personal protection needs
  • Select tooling and equipment to meet job requirements and check to ensure they are in good working order
  • Service generator following manufacturer/component supplier recommended procedures and specifications
       
Element: Complete work and return unit to customer
  • Complete service schedule documentation and update customer and warranty information as required
  • Inspect serviced unit to ensure protective guards, cowlings and safety features are in place
  • Clean unit to workplace expectations
  • Clean work area, dispose of waste and store tools and equipment in accordance with workplace procedures
  • Provide customer report on service and explain use and care of equipment and warranty requirements
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently:

observe safety procedures and requirements

communicate effectively with others involved in or affected by the work

select servicing methods and techniques appropriate to the circumstances

complete preparatory activity in a systematic manner

identify generator application, purpose and operating principles

conduct inspection, servicing and operational testing in accordance with workplace and manufacturer/component supplier specifications

accurately interpret test results

service a range of generators to manufacturer/component supplier requirements

present serviced generator to customer in compliance with workplace requirements

complete workplace records.

Context of, and specific resources for assessment

The application of competency is to be assessed in the workplace or a simulated environment that reflects as far as possible the actual working environment.

Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.

Assessment is to comply with relevant regulatory requirements, including specified Australian standards.

Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.

The following resources should be made available:

a range of portable generators and components

materials relevant to testing and servicing of generators

equipment, hand and power tooling appropriate to testing and servicing of generators

specifications and work instructions.

Method of assessment

Assessment must satisfy the endorsed Assessment Guidelines of this Training Package.

Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of Required Skills and Knowledge.

Assessment methods must be by direct observation of tasks and include questioning on Required Skills and Knowledge to ensure its correct interpretation and application.

Assessment may be applied under project-related conditions (real or simulated) and require evidence of process.

Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.

Guidance information for assessment

Assessment processes and techniques must be culturally sensitive and appropriate to the language and literacy capacity of the candidate and the work being performed.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Required skills include:

technical skills to the level required to use workplace technology and tools related to testing and servicing portable generators

communication skills to the level required to confirm work requirements and specifications, to communicate effectively regarding work requirements with supervisor, other workers and customers, to report work outcomes and problems, and to relate to people from a range of social, cultural and ethnic backgrounds and of varying physical and mental abilities

literacy skills to the level required to understand information related to work orders and to locate, interpret and apply manufacturer/component supplier information, workplace policies and procedures

numeracy skills to the level required to correctly calculate time, assess test results, apply accurate measurements, calculate material requirements and establish quality checks

problem-solving skills to the level required to plan and organise activities and establish safe and effective work processes which anticipate and/or resolve problems and downtime, and to systematically develop solutions to avoid or minimise reworking and avoid wastage

team skills to the level required to work effectively and cooperatively with others to optimise workflow and productivity

Required knowledge

Required knowledge includes:

dangers of working with 240V equipment

volts, amperage, wattage, frequency (hertz) and power generation and their relationship to each other

identification of portable generator application, purpose and operating principles

resistive load testing procedures

classifications of portable generators and components

types and causes of problems in portable generators

types and layout of service/repair manuals (hard copy and electronic)

portable generator service procedures

selection, checking and use of tooling and equipment

manufacturer and/or component supplier specifications

applicable commonwealth, state or territory legislation, regulations, standards and codes of practice, including OHS and environment, relevant to testing and servicing portable generators

organisational policies and procedures, including quality requirements, reporting and recording procedures, and work organisation and planning processes, related to testing and servicing portable generators

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Portable generators

Portable generator types may include:

inverter

cyclo-converter

standard

bobbin

condenser

Testing

Testing relates only to the 240V generator and not the engine driving the generator, and may include:

AC output voltage and frequency

brush and battery voltage

resistive load testing

engine speed

rotor magnet

circuit breaker

Servicing methods

Servicing relates only to the 240V generator and not the engine driving the generator and may include:

on- and off-site servicing and repair

inspection and replacement of components

adjustments

communicating with customers

documenting and reporting on service and replacement

Tooling and equipment

Tooling and equipment may include:

specific service/repair and general workshop equipment and tooling

meters and gauges

circuit tester and load testing device

load appliances and equipment

cleaning equipment

Materials

Materials may include:

spare parts

lubricants

cleaning materials

Information/documents

Information/documents may include:

verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets (MSDS), diagrams or sketches

safe work procedures related to testing and servicing portable generators

regulatory/legislative requirements pertaining to testing and servicing portable generators

engineer's design specifications and instructions

organisation work specifications and requirements

instructions issued by authorised enterprise or external persons

Australian standards

OHS requirements

OHS requirements are to be in accordance with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:

personal protective equipment and clothing

safety equipment

first aid equipment

hazard and risk control

electrical safety

elimination of hazardous materials and substances

manual handling, including shifting, lifting and carrying

emergency procedures

Legislative requirements

Legislative requirements are to be in accordance with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice, and may include:

award and enterprise agreements

industrial relations

Australian standards

Australian Design Rules

confidentiality and privacy

OHS

the environment

equal opportunity

anti-discrimination

relevant industry codes of practice

duty of care

Environmental requirements

Environmental requirements may include:

waste management

pollution

noise

dust

clean-up management

Quality requirements

Quality requirements may include:

regulations, including Australian standards

internal organisational quality policies and procedures

enterprise operations and procedures

Organisational policies and procedures

Organisational policies and procedures may include:

quality policies and procedures, including Australian standards

OHS, sustainability, environment, equal opportunity and anti-discrimination

manufacturer specifications and industry codes of practice

safe work procedures

reporting and recording procedures

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Confirm nature and scope of work requirements 
Identify and source procedures, information and tooling required 
Analyse method options, select those most appropriate to the circumstances and make preparations 
Source technical and/or calibration requirements for load testing and prepare support equipment 
Observe occupational health and safety (OHS) requirements, including individual state/territory regulatory requirements and personal protection needs, throughout the work 
Observe warnings in relation to working with 240V 
Carry out load test in accordance with workplace procedures and manufacturer/component supplier specifications 
Compare test results with specifications to indicate compliance or non-compliance 
Document results with evidence and supporting information and make recommendations 
Forward report to persons for action in accordance with workplace procedures 
Confirm work to be carried out 
Access and interpret service procedures, workshop manuals and manufacturer's information 
Identify and prepare tools, equipment and materials required for servicing job 
Set up work area 
Identify and observe applicable OHS requirements, including state/territory regulatory requirements and personal protection needs 
Select tooling and equipment to meet job requirements and check to ensure they are in good working order 
Service generator following manufacturer/component supplier recommended procedures and specifications 
Complete service schedule documentation and update customer and warranty information as required 
Inspect serviced unit to ensure protective guards, cowlings and safety features are in place 
Clean unit to workplace expectations 
Clean work area, dispose of waste and store tools and equipment in accordance with workplace procedures 
Provide customer report on service and explain use and care of equipment and warranty requirements 

Forms

Assessment Cover Sheet

AURP322776B - Test and service 240V portable generators
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURP322776B - Test and service 240V portable generators

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: