Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURR301102A Mapping and Delivery Guide
Diagnose and repair outboard engines and components

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency AURR301102A - Diagnose and repair outboard engines and components
Description This unit of competency describes the skills and knowledge required to diagnose and repair two and four cycle outboard marine engines and components.It requires the ability to interpret work requirements, diagnose and repair two and four cycle outboard engines and components and finalise work processes.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application This unit applies to individuals who undertake the repair of two and four cycle outboard engines and components in a marine environment.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare for engine repair work
  • Confirm nature and scope of work to be carried out
  • Locate occupational health and safety (OHS) and workplace environmental and sustainable procedures and practices applicable to the work
  • Access and interpret repair method, workshop manuals and manufacturer information
  • Check and prepare tools, equipment and materials
  • Set up work area
       
Element: Conduct engine system tests and analyse results
  • Develop a diagnosis strategy
  • Undertake engine system tests in accordance with workplace procedures and manufacturer and component supplier specifications
  • Start and run engine to operating temperature and check for leaks, abnormal noises and pressures
  • Compare test results with manufacturer and component supplier specifications to identify compliance or non-compliance
  • Document results, including evidence, relevant information and recommendations
  • Forward report to persons for action in accordance with workplace procedures
  • Finalise repair requirements
       
Element: Dismantle engine and components
  • Dismantle engine and components in a logical sequence without causing damage
  • Clean engine and arrange components ready for inspection
  • Measure and compare components against supplier specifications and tolerances
  • Decide repair method in accordance with OHS, environmental and industry regulations, and guidelines and enterprise procedures
  • Source parts as required
  • Determine and arrange outsourcing of third-party repair
       
Element: Repair and rebuild engine and engine components
  • Perform repair and rebuild operations in accordance with workplace procedures and manufacturer and component supplier specifications and tolerances
  • Re-assemble engine and components following manufacturer and component supplier procedures
  • Measure running clearances against component manufacturer and supplier specifications
  • Conduct pre-start checks, make required adjustments and re-test
  • Apply appropriate lubricants to engine
  • Check that protective guards, cowlings and safety features are in place according to workplace expectations
  • Perform hot run testing in test tank or at launching ramp
  • Complete workplace documentation and deal with as relevant to repair outcomes
       
Element: Prepare engine for delivery to customer or storage
  • Seal engine orifices against ingress of foreign matter
  • Determine the need for water testing
  • Make final inspection to ensure protective features are in place and according to workplace requirements
  • Clean and store engine according to workplace requirements
  • Finalise and process work completion documentation, update customer and warranty information and give to appropriate persons as required
  • Clean work area, dispose of waste and store tools and equipment in accordance with workplace procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently:

observe safety procedures and requirements

communicate effectively with others involved in or affected by the work

select repair methods and techniques appropriate to the circumstances

complete preparatory activity in a systematic manner

repair and rebuild a range of two and four cycle outboard engines from single cylinder to current multi-cylinder engines and their components to manufacturer and component specifications

complete the repair of two and four cycle outboard engine and components within workplace timeframes

complete workplace records.

Context of, and specific resources for assessment

The application of competency is to be assessed in the workplace or a simulated environment that reflects as far as possible the actual working environment.

Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.

Assessment is to comply with relevant regulatory requirements, including specified Australian standards.

Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.

The following resources should be made available:

appropriate worksite

range of two and four cycle marine engines and components

specifications and work instructions

equipment, hand and power tooling appropriate to repairing marine engines

relevant information, including manufacturer specifications.

Method of assessment

Assessment must satisfy the endorsed Assessment Guidelines of this Training Package.

Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of Required Skills and Knowledge.

Assessment methods must be by direct observation of tasks and include questioning on Required Skills and Knowledge to ensure its correct interpretation and application.

Assessment may be applied under project-related conditions (real or simulated) and require evidence of process.

Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.

Guidance information for assessment

Assessment processes and techniques must be culturally sensitive and appropriate to the language and literacy capacity of the candidate and the work being performed.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Required skills include:

technical skills to the level required to use workplace technology related to the testing, diagnosis and repair of marine engines and components, including use of specialist tooling, measuring equipment, use of communication devices and workplace technology to record results of repair work

communication skills to the level required to confirm work requirements and specifications, to communicate effectively regarding work requirements with supervisor, other workers and customers, to relate to people from a range of social, cultural and ethnic backgrounds and of varying physical and mental abilities, and to report work outcomes and problems

literacy skills to the level required to understand information related to work orders, including common industry terminology, plans and safety procedures, to interpret technical information and specifications, and to prepare reports

numeracy skills to the level required to correctly calculate time, assess tolerances, apply accurate measurements, calculate material requirements and establish quality checks

problem-solving skills to the level required to identify technical and procedural problems to avoid planning and scheduling problems, and time and material wastage

team skills to the level required to work effectively and cooperatively with others to optimise workflow and productivity

Required knowledge

Required knowledge includes:

operating principles and construction of two and four cycle outboard engines and components

repair and rebuild procedures and methodologies for different engines types

testing and adjustment procedures for different engine types

service and repair manuals (hard copy and electronic)

manufacturer and component supplier specifications, including workshop manuals and repair guides

applicable commonwealth, state or territory legislation, regulations, standards and codes of practice, including OHS, personal safety and environment, relevant to testing, diagnosing and repairing two and four cycle outboard engines and components

organisational policies and procedures, including quality requirements, reporting and recording procedures, OHS regulations and requirements, equipment, material and personal safety requirements related to testing, diagnosing and repairing two and four cycle outboard engines and components

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Marine engines

Marine engines may include:

2-stroke petrol

4-stroke diesel and petrol

Repair and rebuild

Repair and rebuild may include:

on- and off-site repairs

dismantling and reassembly

repair and replacement of components

testing and adjustments

Pre-start checking procedures

Pre-start checking procedures may include:

running to operating temperature

priming oil

checking engine fluid levels, including lubrication and coolant

checking fuel system for leaks

checking for abnormal noises

checking for pressures

checking gauges and warning devices for operation

Tooling and equipment

Tooling and equipment may include:

specific service and general workshop equipment and tooling

measuring equipment

lubricating equipment

Materials

Materials may include:

spare parts

lubricants

fluids

cleaning materials

Environmental work practices

Environmental work practices may include:

use of renewable, recyclable, reusable and recoverable resources

minimisation and appropriate disposal of waste and packaging

prevention of contaminants and wastewater entering stormwater drains, waterways or marine environments

minimisation and containment of hazards to air quality

minimisation of noise generating activities

safe storage of parts and components containing environmentally hazardous material

provision of appropriate storage or recycling containers for solid and liquid waste

use of impervious paved area for surface cleaning, engine degreasing and preparation

use of an approved parts washer

use of drip trays under vehicles

cleaning hands over drains connected to an oil/water separator or liquid waste collection drums

minimisation of vehicle exhausts and emissions and provision of ventilated work areas

use of a ventilated, enclosed booth or chamber for spray painting and abrasive sanding

recovering CFCs, HCFCs and blends from air conditioning systems for recycling or approved disposal

prevention of tributylin, arsenic, mercury and DDT entering the marine environment

Information/documents

Information/documents may include:

verbal, written and graphical instructions issued by authorised internal and external persons

parts listing prices and catalogues

inventory systems

material safety data sheets (MSDS)

diagrams or sketches

engineer's design specifications and instructions

manufacturer specifications

industry standards (e.g. American Boat and Yacht Council, National Marine, Manufacturer's Association and US Coast Guard)

Australian standards

workplace specifications and requirements

current boating licence

Legislative requirements

Legislative requirements are to be in accordance with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice, and may include:

award and enterprise agreements

industrial relations

Australian standards

Australian Design Rules

confidentiality and privacy

OHS

the environment

equal opportunity

anti-discrimination

duty of care

OHS requirements

OHS requirements are to be in accordance with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:

personal protective equipment and clothing

safety equipment

first aid equipment

hazard and risk control

elimination of hazardous materials and substances

manual handling, including shifting, lifting and carrying

emergency procedures

road rules

safe driving policy

Environmental requirements

Environmental requirements may include:

waste management

noise

dust

clean-up management

Organisational policies and procedures

Organisational policies and procedures may include:

quality policies and procedures, including Australian standards

OHS, sustainability, environment, equal opportunity and anti-discrimination

manufacturer specifications and industry codes of practice

safe work procedures

reporting and recording procedures

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Confirm nature and scope of work to be carried out 
Locate occupational health and safety (OHS) and workplace environmental and sustainable procedures and practices applicable to the work 
Access and interpret repair method, workshop manuals and manufacturer information 
Check and prepare tools, equipment and materials 
Set up work area 
Develop a diagnosis strategy 
Undertake engine system tests in accordance with workplace procedures and manufacturer and component supplier specifications 
Start and run engine to operating temperature and check for leaks, abnormal noises and pressures 
Compare test results with manufacturer and component supplier specifications to identify compliance or non-compliance 
Document results, including evidence, relevant information and recommendations 
Forward report to persons for action in accordance with workplace procedures 
Finalise repair requirements 
Dismantle engine and components in a logical sequence without causing damage 
Clean engine and arrange components ready for inspection 
Measure and compare components against supplier specifications and tolerances 
Decide repair method in accordance with OHS, environmental and industry regulations, and guidelines and enterprise procedures 
Source parts as required 
Determine and arrange outsourcing of third-party repair 
Perform repair and rebuild operations in accordance with workplace procedures and manufacturer and component supplier specifications and tolerances 
Re-assemble engine and components following manufacturer and component supplier procedures 
Measure running clearances against component manufacturer and supplier specifications 
Conduct pre-start checks, make required adjustments and re-test 
Apply appropriate lubricants to engine 
Check that protective guards, cowlings and safety features are in place according to workplace expectations 
Perform hot run testing in test tank or at launching ramp 
Complete workplace documentation and deal with as relevant to repair outcomes 
Seal engine orifices against ingress of foreign matter 
Determine the need for water testing 
Make final inspection to ensure protective features are in place and according to workplace requirements 
Clean and store engine according to workplace requirements 
Finalise and process work completion documentation, update customer and warranty information and give to appropriate persons as required 
Clean work area, dispose of waste and store tools and equipment in accordance with workplace procedures 

Forms

Assessment Cover Sheet

AURR301102A - Diagnose and repair outboard engines and components
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURR301102A - Diagnose and repair outboard engines and components

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: