• AURT577120A - Develop and apply gas fuel systems modification

Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURT577120A Mapping and Delivery Guide
Develop and apply gas fuel systems modification

Version 1.0
Issue Date: March 2024


Qualification -
Unit of Competency AURT577120A - Develop and apply gas fuel systems modification
Description This unit covers the competence to develop, apply and validate significant modifications to existing gas fuel systems in order to sustain, vary or enhance performance.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application This includes the preparation and application of specifications and processes complying with safety, legal and commercial obligations.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Identify and confirm the modification requirement
  • OH&S requirements, including regulatory requirements, equipment and system isolation requirements and personal protection needs are observed throughout the work.
  • Purpose and objectives of the modification are identified from an analysis of inputs and confirmed with the customer.
  • Outline options for achieving the required purpose and objectives are identified, framed and presented to the customer prior to proceeding.
  • Possible legal and safety impacts of the modification are considered and responded to in accordance with regulatory and enterprise obligations and practices.
       
Element: Develop and validate the modification specification
  • Benchmark specifications for the existing gas fuel system are accessed and interpreted.
  • Criteria to be used in the selection of the modification method and in the evaluation of the outcomes are identified and documented.
  • Proposed modification method is selected following the identification, consideration and evaluation of the full range of available and relevant options.
  • Selected option, including material choices and processes, is developed in detail and progressively validated against the established criteria.
  • Modification specification is documented to industry and enterprise standards.
       
Element: Apply and test the modification specification
  • Selected modification method and process is followed in accordance with the established specifications.
  • Modification is completed using equipment, tooling and materials in accordance with accepted industry standards and practices.
  • Tests and testing equipment are applied in accordance with regulatory requirements, manufacturer/component supplier specifications and modification specification.
  • Test results and other diagnostic findings are verified, if necessary, by using reliable alternate or optional processes.
  • Variations necessitated during the modification process or as a result of testing are incorporated into the modification specification.
  • Information and detail related to the modification is documented and provided to the appropriate parties in accordance with regulatory and commercial obligations.
       
Element: Clean up work area and maintain equipment
  • Materials that can be reused is collected and stored.
  • Testing equipment and other support materials are cleaned, maintained and prepared ready for further use or stored in accordance with manufacturer/component supplier specifications and enterprise requirements.
  • Waste and scrap is removed following workplace procedures.
  • Unserviceable equipment is tagged and faults identified in accordance with workplace procedures.
  • Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures.
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Interpret work order and locate and apply information.

Apply safety requirements, including the isolation of equipment and use of personal protective equipment.

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self and others

prevent damage and wastage of goods, equipment and products

maintain required production output and product quality.

Modify a significant gas fuel system or sub-system including:

selection, development and documenting of success factors and evaluation criteria before undertaking the modification

selection, development and validation of the modification methodology, processes and specification

application of modification specification, methodology and process

the documenting and reporting of the outcomes.

Work effectively with others.

Modify activities to cater for variations in workplace context and environment.

Context of, and specific resources for assessment

Assessment may occur on the job or in a workplace simulated facility with process equipment, materials, work instructions and deadlines.

Access to an operational gas fuel system requiring modification, testing equipment as stipulated in the Range Statement, technical information and a work environment.

Method of assessment

Assessment of this unit of competence is most likely to be project related and require portfolios or other forms of indirect evidence of process. Direct evidence will include certification of compliance of the final outcome/product or authorisation for use by a competent authority.

Assessment must confirm the inference that competence is able not only to be satisfied under the particular circumstances, but is able to be transferred to other projects.

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.

Guidance information for assessment


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

collect, organise and understand legal and technical information related to contemporary gas fuel systems modifications.

communicate ideas and information to enable confirmation of work requirements and specifications, coordination of work with site supervisor, other workers and customers, reporting of work outcomes and completion of regulatory, commercial and vehicle information systems inputs.

plan and organise activities, including the development and planning of modification processes, preparation and layout of the worksite and the obtaining of tooling, equipment, materials and testing equipment to avoid backtracking, workflow interruptions or wastage.

work with others and in a team by recognising dependencies and using cooperative approaches to optimise workflow and productivity.

use mathematical ideas and techniques to complete measurements, calculate specifications, calibrate and establish testing equipment and evaluate modification results against pre-established criteria.

establish modification methods and processes which anticipate and allow for risks and avoid or minimise reworking and avoid wastage.

use the full range of workplace technology related to gas fuel systems modification, including testing equipment, maintenance equipment, tooling, calculators and measuring devices and information management systems.

Required knowledge

mechanical theory covering the concepts and principles of mechanical, hydraulic and pneumatic systems.

general knowledge of the theory of diagnosis, including concept, design and planning.

detailed knowledge of the concepts, types, functions, operations and limitations of gas fuel systems.

detailed knowledge of the types, functions, operations and limitations of diagnostic testing equipment.

general knowledge of the methods and processes for documenting and reporting diagnostic findings and recommendations.

general knowledge of personal computer operation.

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Gas fuel systems modifications

Gas fuel systems modifications to be covered by this unit may include those to:

enhance engine performance

maintain emissions

meet Australian Design Rules

meet legislative requirements retrospectively.

Inputs to the modification method and processes

Inputs to the modification method and processes may be obtained from customer requirements, manufacturer/ component supplier specifications, outcomes of diagnostic processes or from regulatory, licensing, intellectual property legislation, safety requirements and Australian Design Rules.

Unit context

OH&S requirements include legislation, vehicle industry regulations, safety management systems, hazardous substances and dangerous goods code and safe operating procedures.

Work is carried out in accordance with legislative obligations, Australian Design Rules, environmental legislation, health regulations, manual handling procedures and organisation insurance requirements.

Work requires individuals to demonstrate research, analytical, judgement and problem-solving skills in the diagnosis of faults.

Evaluation criteria

Evaluation criteria, sometimes referred to as success factors, are to be established prior to a modification being undertaken and are to cover safety, functionality, survivability, maintainability, life cycle cost and aesthetics.

Isolation procedures

Equipment isolation procedures are to be to industry and enterprise standards.

Tests and testing equipment

Tests and testing equipment is to include that appropriate to the modification being carried out but it should include computer-based diagnostic systems.

Personal protective equipment

Personal protective equipment is to include that prescribed under legislation, regulations and enterprise policies and practices.

Information and procedures

Workplace procedures relating to the use of tooling and equipment.

Workplace procedures relating to reporting and communication.

Manufacturer/component supplier specifications and application procedures for testing equipment and materials.

Manufacturer/component supplier specifications, schematics and operational procedures related to gas fuel systems modification.

Australian Design Rules.

Gas fuel vehicle regulations.

Vehicle industry publications related to emerging transmission system technology and technology changes.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
OH&S requirements, including regulatory requirements, equipment and system isolation requirements and personal protection needs are observed throughout the work. 
Purpose and objectives of the modification are identified from an analysis of inputs and confirmed with the customer. 
Outline options for achieving the required purpose and objectives are identified, framed and presented to the customer prior to proceeding. 
Possible legal and safety impacts of the modification are considered and responded to in accordance with regulatory and enterprise obligations and practices. 
Benchmark specifications for the existing gas fuel system are accessed and interpreted. 
Criteria to be used in the selection of the modification method and in the evaluation of the outcomes are identified and documented. 
Proposed modification method is selected following the identification, consideration and evaluation of the full range of available and relevant options. 
Selected option, including material choices and processes, is developed in detail and progressively validated against the established criteria. 
Modification specification is documented to industry and enterprise standards. 
Selected modification method and process is followed in accordance with the established specifications. 
Modification is completed using equipment, tooling and materials in accordance with accepted industry standards and practices. 
Tests and testing equipment are applied in accordance with regulatory requirements, manufacturer/component supplier specifications and modification specification. 
Test results and other diagnostic findings are verified, if necessary, by using reliable alternate or optional processes. 
Variations necessitated during the modification process or as a result of testing are incorporated into the modification specification. 
Information and detail related to the modification is documented and provided to the appropriate parties in accordance with regulatory and commercial obligations. 
Materials that can be reused is collected and stored. 
Testing equipment and other support materials are cleaned, maintained and prepared ready for further use or stored in accordance with manufacturer/component supplier specifications and enterprise requirements. 
Waste and scrap is removed following workplace procedures. 
Unserviceable equipment is tagged and faults identified in accordance with workplace procedures. 
Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures. 

Forms

Assessment Cover Sheet

AURT577120A - Develop and apply gas fuel systems modification
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURT577120A - Develop and apply gas fuel systems modification

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: