Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

CPCCLBM3001 Mapping and Delivery Guide
Licence to operate a concrete placing boom

Version 1.0
Issue Date: March 2024


Qualification -
Unit of Competency CPCCLBM3001 - Licence to operate a concrete placing boom
Description
Employability Skills
Learning Outcomes and Application This unit of competency specifies the outcomes required to operate concrete placing booms safely. It supports the work of concrete placement workers who are responsible for locating concrete placing booms at the workplace and for setting up and operating the boom to deliver concrete safely and accurately as required. The concrete placing boom includes a knuckle boom capable of power-operated slewing and luffing to place concrete by way of pumping through a pipeline attached to, or forming part of, the boom of the plant.The unit includes planning the work, conducting routine plant and equipment checks, setting up and preparing for operation, receiving concrete from the manufacturer, placing concrete, and shutting down and securing the concrete placing boom.This unit is based on the licensing requirements of Part 4.5 of the Model Work Health and Safety (WHS) Regulations, High Risk Work, and meets commonwealth, state and territory high risk work licensing requirements. Any alteration to unit content or outcomes would result in a unit that is not acceptable to WHS/OHS regulators for the purpose of licensing.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Nil
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Plan concrete placement work.
  • Concrete placement workplace is confirmed, potential hazards and emergencies are identified, and risk controls are selected according to applicable regulations, the hierarchy of controls, and site and workplace procedures.
  • Type of required concrete placing boom and types, volumes and schedule of concrete delivery to the workplace are confirmed with relevant contractors and suppliers.
  • Tools and equipment, including personal protective equipment, are selected to meet work requirements and checked according to workplace procedures.
  • Workplace methods for communicating between concrete placing boom operator and other workplace personnel are identified and confirmed.
  • Proposed location for setting up concrete placing boom is identified, and access to location and ground suitability are confirmed with relevant personnel.
       
Element: Set up boom and prepare for operation.
  • Location and ground are inspected and checked against advice received from reports and drawings and confirmed as suitable according to workplace procedures.
  • Concrete placing boom is located at workplace, positioned for work application, and outriggers are extended and adjusted to ensure stabilityaccording to manufacturer specifications and workplace procedures.
  • Pre-start operator checks are conducted according to manufacturer specifications and workplace procedures.
  • Concrete placing boom is partially extended to test operationand check function according to manufacturer specifications and workplace procedures.
  • Plant safety devices are tested according to manufacturer specifications and workplace procedures.
  • Post-start operational checks are carried out according to manufacturer specifications and workplace procedures.
  • Concrete delivery system components are positioned securely and safely according to workplace procedures.
  • Appropriate risk control measures are applied to the concrete placing boom location according to manufacturer specifications and workplace procedures.
  • Pumping system is tested and prepared for use according to manufacturer specifications and workplace procedures.
       
Element: Deliver concrete.
  • Supply of bulk concrete to the hopper is coordinated with supply vehicle operators to ensure safe hopper levels, and hose hand and concreters are advised of pauses and changes in supply as required.
  • Concrete placing boom is safely and efficiently operated through the full range of movements using remote control or control panel to deliver the concrete as required.
  • Risk of collision with other fixed structures and moving plant is monitored and suitable risk control measures are implemented.
  • Pump is operated using remote control or control panel to ensure a safe optimum output according to requirements of concreters and to minimise damage to the engine and gears.
  • Hand signals are correctly made and interpreted, or instructions over the radio are correctly given and received, according to any workplace procedures.
  • Boom operation is constantly monitored to ensure stability of boom and safety of personnel, delivery hose and workplace equipment and structures.
  • Strategies for managing emergencies arising during concrete placement are implemented as required and according to manufacturer specifications, and emergencies are reported in line with workplace procedures.
  • Concrete placing boom is safely withdrawn from the work area at completion of delivery task.
       
Element: Shut down and secure concrete placing boom and components.
  • Delivery lines and hopper are cleaned out according to manufacturer specifications and workplace procedures.
  • Concrete placing boom is stowed according to manufacturer specifications and secured for travel according to plant operation and workplace procedures.
  • Outriggers are retracted, stowed and secured for travel according to manufacturer specifications and workplace procedures.
  • Plates or packing are stowed and secured for travel according to manufacturer specifications and workplace procedures.
  • Concrete placing boom is relocated as required and shut down according to manufacturer specifications and workplace procedures.
  • Routine post-operational equipment checks are carried out and recorded according to manufacturer specifications and workplace procedures.
  • Defects and damage are reported and recorded and appropriate action is taken according to manufacturer specifications and workplace procedures.
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1.

Plan concrete placement work.

1.1.

Concrete placement workplace is confirmed, potential hazards and emergencies are identified, and risk controls are selected according to applicable regulations, the hierarchy of controls, and site and workplace procedures.

1.2.

Type of required concrete placing boom and types, volumes and schedule of concrete delivery to the workplace are confirmed with relevant contractors and suppliers.

1.3.

Tools and equipment, including personal protective equipment, are selected to meet work requirements and checked according to workplace procedures.

1.4.

Workplace methods for communicating between concrete placing boom operator and other workplace personnel are identified and confirmed.

1.5.

Proposed location for setting up concrete placing boom is identified, and access to location and ground suitability are confirmed with relevant personnel.

2.

Set up boom and prepare for operation.

2.1.

Location and ground are inspected and checked against advice received from reports and drawings and confirmed as suitable according to workplace procedures.

2.2.

Concrete placing boom is located at workplace, positioned for work application, and outriggers are extended and adjusted to ensure stabilityaccording to manufacturer specifications and workplace procedures.

2.3.

Pre-start operator checks are conducted according to manufacturer specifications and workplace procedures.

2.4.

Concrete placing boom is partially extended to test operationand check function according to manufacturer specifications and workplace procedures.

2.5.

Plant safety devices are tested according to manufacturer specifications and workplace procedures.

2.6.

Post-start operational checks are carried out according to manufacturer specifications and workplace procedures.

2.7.

Concrete delivery system components are positioned securely and safely according to workplace procedures.

2.8.

Appropriate risk control measures are applied to the concrete placing boom location according to manufacturer specifications and workplace procedures.

2.9.

Pumping system is tested and prepared for use according to manufacturer specifications and workplace procedures.

3.

Deliver concrete.

3.1.

Supply of bulk concrete to the hopper is coordinated with supply vehicle operators to ensure safe hopper levels, and hose hand and concreters are advised of pauses and changes in supply as required.

3.2.

Concrete placing boom is safely and efficiently operated through the full range of movements using remote control or control panel to deliver the concrete as required.

3.3.

Risk of collision with other fixed structures and moving plant is monitored and suitable risk control measures are implemented.

3.4.

Pump is operated using remote control or control panel to ensure a safe optimum output according to requirements of concreters and to minimise damage to the engine and gears.

3.5.

Hand signals are correctly made and interpreted, or instructions over the radio are correctly given and received, according to any workplace procedures.

3.6.

Boom operation is constantly monitored to ensure stability of boom and safety of personnel, delivery hose and workplace equipment and structures.

3.7.

Strategies for managing emergencies arising during concrete placement are implemented as required and according to manufacturer specifications, and emergencies are reported in line with workplace procedures.

3.8.

Concrete placing boom is safely withdrawn from the work area at completion of delivery task.

4.

Shut down and secure concrete placing boom and components.

4.1.

Delivery lines and hopper are cleaned out according to manufacturer specifications and workplace procedures.

4.2.

Concrete placing boom is stowed according to manufacturer specifications and secured for travel according to plant operation and workplace procedures.

4.3.

Outriggers are retracted, stowed and secured for travel according to manufacturer specifications and workplace procedures.

4.4.

Plates or packing are stowed and secured for travel according to manufacturer specifications and workplace procedures.

4.5.

Concrete placing boom is relocated as required and shut down according to manufacturer specifications and workplace procedures.

4.6.

Routine post-operational equipment checks are carried out and recorded according to manufacturer specifications and workplace procedures.

4.7.

Defects and damage are reported and recorded and appropriate action is taken according to manufacturer specifications and workplace procedures.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1.

Plan concrete placement work.

1.1.

Concrete placement workplace is confirmed, potential hazards and emergencies are identified, and risk controls are selected according to applicable regulations, the hierarchy of controls, and site and workplace procedures.

1.2.

Type of required concrete placing boom and types, volumes and schedule of concrete delivery to the workplace are confirmed with relevant contractors and suppliers.

1.3.

Tools and equipment, including personal protective equipment, are selected to meet work requirements and checked according to workplace procedures.

1.4.

Workplace methods for communicating between concrete placing boom operator and other workplace personnel are identified and confirmed.

1.5.

Proposed location for setting up concrete placing boom is identified, and access to location and ground suitability are confirmed with relevant personnel.

2.

Set up boom and prepare for operation.

2.1.

Location and ground are inspected and checked against advice received from reports and drawings and confirmed as suitable according to workplace procedures.

2.2.

Concrete placing boom is located at workplace, positioned for work application, and outriggers are extended and adjusted to ensure stabilityaccording to manufacturer specifications and workplace procedures.

2.3.

Pre-start operator checks are conducted according to manufacturer specifications and workplace procedures.

2.4.

Concrete placing boom is partially extended to test operationand check function according to manufacturer specifications and workplace procedures.

2.5.

Plant safety devices are tested according to manufacturer specifications and workplace procedures.

2.6.

Post-start operational checks are carried out according to manufacturer specifications and workplace procedures.

2.7.

Concrete delivery system components are positioned securely and safely according to workplace procedures.

2.8.

Appropriate risk control measures are applied to the concrete placing boom location according to manufacturer specifications and workplace procedures.

2.9.

Pumping system is tested and prepared for use according to manufacturer specifications and workplace procedures.

3.

Deliver concrete.

3.1.

Supply of bulk concrete to the hopper is coordinated with supply vehicle operators to ensure safe hopper levels, and hose hand and concreters are advised of pauses and changes in supply as required.

3.2.

Concrete placing boom is safely and efficiently operated through the full range of movements using remote control or control panel to deliver the concrete as required.

3.3.

Risk of collision with other fixed structures and moving plant is monitored and suitable risk control measures are implemented.

3.4.

Pump is operated using remote control or control panel to ensure a safe optimum output according to requirements of concreters and to minimise damage to the engine and gears.

3.5.

Hand signals are correctly made and interpreted, or instructions over the radio are correctly given and received, according to any workplace procedures.

3.6.

Boom operation is constantly monitored to ensure stability of boom and safety of personnel, delivery hose and workplace equipment and structures.

3.7.

Strategies for managing emergencies arising during concrete placement are implemented as required and according to manufacturer specifications, and emergencies are reported in line with workplace procedures.

3.8.

Concrete placing boom is safely withdrawn from the work area at completion of delivery task.

4.

Shut down and secure concrete placing boom and components.

4.1.

Delivery lines and hopper are cleaned out according to manufacturer specifications and workplace procedures.

4.2.

Concrete placing boom is stowed according to manufacturer specifications and secured for travel according to plant operation and workplace procedures.

4.3.

Outriggers are retracted, stowed and secured for travel according to manufacturer specifications and workplace procedures.

4.4.

Plates or packing are stowed and secured for travel according to manufacturer specifications and workplace procedures.

4.5.

Concrete placing boom is relocated as required and shut down according to manufacturer specifications and workplace procedures.

4.6.

Routine post-operational equipment checks are carried out and recorded according to manufacturer specifications and workplace procedures.

4.7.

Defects and damage are reported and recorded and appropriate action is taken according to manufacturer specifications and workplace procedures.

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Identification of potential hazards and emergencies must include consideration of:

environmental conditions, including:

lightning

storms

wind

ground stability, including:

compaction, especially recently filled trenches

condition and structure, including presence of underground spaces

slopes

hazardous materials

inadequate extension of outriggers

insufficient lighting

overhead or underground electrical assets and service pipes, including:

identification of overhead electric line hazards and risks

relevant limits of approach

safety observer zone

whether the work requires a permit from the electricity supply authority

pressurised pipes, hoses and equipment

risk of collision with other fixed structures and moving plant, including cranes, tower cranes and other concrete placing booms

workplace visit if insufficient information available from building contractor or other workplace personnel

traffic, including:

pedestrians

vehicles

plant.

Workplace procedures must: include:

compliance with applicable:

commonwealth, state and territory health and safety legislation

approved codes of practice

manufacturer specifications and recommendations for the operation of the concrete placing boom

safe work method statements (SWMS)

workplace-specific instructions

consideration of relevant standards:

Australian standards

international technical standards (ISO)

industry standards.

Methods for communicating must comply with appropriate workplace protocols and must include:

making and interpreting hand signals, including:

boom up

boom down

slew left

slew right

open or extend boom

close or retract boom

stop boom

start pump speed up

slow pump down

little bit

add water

all finished

using fixed channel mobile communication devices, including selecting transmitting frequencies

verbal:

speaking, including questioning to confirm understanding

listening

written, including signage and symbols.

Other workplace personnel must include:

concrete placing and supply personnel:

concreter

form worker

hose hand

operator of other construction plant and equipment

other personnel working on or visiting the workplace

workplace supervisor.

Confirmation of ground suitability must include:

checking that there is no evidence of:

backfilled ground

soft soils

underground cavities

uneven ground

evidence that the ground is stable and can withstand the weight of the fully loaded concrete placing boom and concrete delivery vehicles

evidence that the ground is relatively level and there is ample space for extension of outriggers to ensure the security of the boom when fully extended and operational

identifying the type of ground, including:

bitumen

concrete

hard compacted soil

rock.

Relevant personnel must include one or more of the following:

geotechnical engineer

principal contractor

structural engineer

workplace manager.

Reports and drawings must include one or more the following:

engineering drawings

geotechnical reports.

Risk control measures must include:

adequate lighting

complying with requirements of permit conditions from electrical supply authority, including:

observing the limits of approach

maintaining the safety observer zone

disconnecting electricity or compliance with electrical supply authority requirements

locking pins, including R clips and lynch pins

minimising the risk of collision with other operational plant

moving obstructions

properly securing load-rated chain to secure the hose to the boom

setting up concrete placing boom an adequate distance from excavations

using pedestrian barricades

using personal protective equipment

using safety tags on electrical switches or isolators

using traffic barricades and controlling traffic.

Full range of movements must include:

folding and unfolding

raising and lowering

slewing left and slewing right

stopping boom.

Monitoring boom operation must include:

checking:

operation of safety devices

readings on control panels

boom location and movement

concrete flow

hopper level

checking stability of concrete placing boom

listening for abnormal noises.

Strategies for managing emergencies must involve:

complying with workplace evacuation procedures

contacting emergency services

notifying other workplace personnel

shutting down equipment.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Concrete placement workplace is confirmed, potential hazards and emergencies are identified, and risk controls are selected according to applicable regulations, the hierarchy of controls, and site and workplace procedures. 
Type of required concrete placing boom and types, volumes and schedule of concrete delivery to the workplace are confirmed with relevant contractors and suppliers. 
Tools and equipment, including personal protective equipment, are selected to meet work requirements and checked according to workplace procedures. 
Workplace methods for communicating between concrete placing boom operator and other workplace personnel are identified and confirmed. 
Proposed location for setting up concrete placing boom is identified, and access to location and ground suitability are confirmed with relevant personnel. 
Location and ground are inspected and checked against advice received from reports and drawings and confirmed as suitable according to workplace procedures. 
Concrete placing boom is located at workplace, positioned for work application, and outriggers are extended and adjusted to ensure stabilityaccording to manufacturer specifications and workplace procedures. 
Pre-start operator checks are conducted according to manufacturer specifications and workplace procedures. 
Concrete placing boom is partially extended to test operationand check function according to manufacturer specifications and workplace procedures. 
Plant safety devices are tested according to manufacturer specifications and workplace procedures. 
Post-start operational checks are carried out according to manufacturer specifications and workplace procedures. 
Concrete delivery system components are positioned securely and safely according to workplace procedures. 
Appropriate risk control measures are applied to the concrete placing boom location according to manufacturer specifications and workplace procedures. 
Pumping system is tested and prepared for use according to manufacturer specifications and workplace procedures. 
Supply of bulk concrete to the hopper is coordinated with supply vehicle operators to ensure safe hopper levels, and hose hand and concreters are advised of pauses and changes in supply as required. 
Concrete placing boom is safely and efficiently operated through the full range of movements using remote control or control panel to deliver the concrete as required. 
Risk of collision with other fixed structures and moving plant is monitored and suitable risk control measures are implemented. 
Pump is operated using remote control or control panel to ensure a safe optimum output according to requirements of concreters and to minimise damage to the engine and gears. 
Hand signals are correctly made and interpreted, or instructions over the radio are correctly given and received, according to any workplace procedures. 
Boom operation is constantly monitored to ensure stability of boom and safety of personnel, delivery hose and workplace equipment and structures. 
Strategies for managing emergencies arising during concrete placement are implemented as required and according to manufacturer specifications, and emergencies are reported in line with workplace procedures. 
Concrete placing boom is safely withdrawn from the work area at completion of delivery task. 
Delivery lines and hopper are cleaned out according to manufacturer specifications and workplace procedures. 
Concrete placing boom is stowed according to manufacturer specifications and secured for travel according to plant operation and workplace procedures. 
Outriggers are retracted, stowed and secured for travel according to manufacturer specifications and workplace procedures. 
Plates or packing are stowed and secured for travel according to manufacturer specifications and workplace procedures. 
Concrete placing boom is relocated as required and shut down according to manufacturer specifications and workplace procedures. 
Routine post-operational equipment checks are carried out and recorded according to manufacturer specifications and workplace procedures. 
Defects and damage are reported and recorded and appropriate action is taken according to manufacturer specifications and workplace procedures. 

Forms

Assessment Cover Sheet

CPCCLBM3001 - Licence to operate a concrete placing boom
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

CPCCLBM3001 - Licence to operate a concrete placing boom

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: