Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

CPPCLO3021 Mapping and Delivery Guide
Clean industrial machinery

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency CPPCLO3021 - Clean industrial machinery
Description
Employability Skills
Learning Outcomes and Application This unit of competency specifies the outcomes required to clean industrial machinery. It covers assessing the extent of the cleaning task and selecting the required equipment, chemicals and cleaning methods.The unit supports cleaners who work alone or in teams. It applies to machinery cleaning in industrial, food manufacturing, and processing or mining environments.No licensing, legislative, regulatory, or certification requirements apply to this unit of competency at the time of endorsement.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

The following must be present and available to learners during assessment activities:

equipment:

as listed in the range of conditions

personal protective equipment (PPE) as listed in the range of conditions

materials:

cleaning chemicals as listed in the range of conditions

specifications:

equipment operating manuals

SDS

physical conditions:

suitable venue with access to range of industrial machinery listed in the performance evidence

relationships with team members and supervisor:

work may be conducted alone or as part of a team.

Timeframe:

as specified by the task.

Assessor requirements

As a minimum, assessors must satisfy the assessor requirements in the Standards for Registered Training Organisations (RTOs) current at the time of assessment.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Plan and prepare to clean industrial machinery.
  • Machinery to be cleaned is assessed, surfaces and soil types are identified, job requirements are reviewed, and issues are clarified.
  • Hazards, including machinery cleaning hazards, are assessed and risks controlled according to company, legislative, and health and safety requirements.
  • Equipment is selected according to job requirements, checked for serviceability, and faults are rectified or reported before starting work.
  • Personal protective equipment (PPE) is sourced according to manufacturer specifications, and health and safety and company requirements.
  • Cleaning techniques and chemicals are selected and chemicals prepared according to manufacturer specifications, and legislative, health and safety, company, and environmental requirements.
  • Signs and barricades are selected and installed according to health and safety, and company requirements.
  • Pre-existing damage is identified and reported according to company requirements.
       
Element: Conduct cleaning tasks.
  • Existing access platforms are used according to manufacturer specifications, and health and safety, and company requirements.
  • Items and areas requiring protection from damage are covered according to client and company requirements.
  • Heavily soiled areas are pre-treated according to manufacturer specifications and company requirements.
  • Machinery is cleaned according to client requirements, manufacturer specifications and company requirements.
  • Machinery is inspected for residual soil and spot cleaned according to company requirements.
       
Element: Tidy work site.
  • Collected soil and waste are disposed of according to client and company specifications, and legislative, environmental, and health and safety requirements.
  • Signs and barricades are removed according to health and safety, and company requirements.
       
Element: Clean and safety check equipment, and store equipment and chemicals.
  • Equipment and PPE are cleaned, safety checked and stored according to manufacturer specifications and environmental, health and safety, and company requirements.
  • Unused chemicals are stored or disposed of according to manufacturer specifications, and health and safety and company requirements.
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1.

Plan and prepare to clean industrial machinery.

1.1.

Machinery to be cleaned is assessed, surfaces and soil types are identified, job requirements are reviewed, and issues are clarified.

1.2.

Hazards, including machinery cleaning hazards, are assessed and risks controlled according to company, legislative, and health and safety requirements.

1.3.

Equipment is selected according to job requirements, checked for serviceability, and faults are rectified or reported before starting work.

1.4.

Personal protective equipment (PPE) is sourced according to manufacturer specifications, and health and safety and company requirements.

1.5.

Cleaning techniques and chemicals are selected and chemicals prepared according to manufacturer specifications, and legislative, health and safety, company, and environmental requirements.

1.6.

Signs and barricades are selected and installed according to health and safety, and company requirements.

1.7.

Pre-existing damage is identified and reported according to company requirements.

2.

Conduct cleaning tasks.

2.1.

Existing access platforms are used according to manufacturer specifications, and health and safety, and company requirements.

2.2.

Items and areas requiring protection from damage are covered according to client and company requirements.

2.3.

Heavily soiled areas are pre-treated according to manufacturer specifications and company requirements.

2.4.

Machinery is cleaned according to client requirements, manufacturer specifications and company requirements.

2.5.

Machinery is inspected for residual soil and spot cleaned according to company requirements.

3.

Tidy work site.

3.1.

Collected soil and waste are disposed of according to client and company specifications, and legislative, environmental, and health and safety requirements.

3.2.

Signs and barricades are removed according to health and safety, and company requirements.

4.

Clean and safety check equipment, and store equipment and chemicals.

4.1.

Equipment and PPE are cleaned, safety checked and stored according to manufacturer specifications and environmental, health and safety, and company requirements.

4.2.

Unused chemicals are stored or disposed of according to manufacturer specifications, and health and safety and company requirements.

A person demonstrating competency in this unit must satisfy the requirements of the elements, performance criteria, foundation skills and range of conditions of this unit.

The person must also use safe and efficient methods to clean three of the following types of industrial machinery:

bottle-making machines

concrete-making machines

earth-moving equipment

food-processing machines and equipment

mining industry equipment

trucks

welders.

The person must demonstrate each of the following techniques when cleaning the above industrial machinery:

air blowing

dry wiping

hosing down

low-water cleaning methods

pre-spraying

pressure washing

rinsing

scrubbing and wiping

spot cleaning

washing and wiping

wet wiping.

In doing the above work, the person must:

identify site hazards and control risks before commencing the task

select required cleaning equipment and chemicals according to type of machinery and extent of cleaning required

identify surface and soil types

handle and dispose of waste safely and according to client and environmental requirements.

A person demonstrating competency in this unit must demonstrate knowledge of:

environmental requirements relating to cleaning industrial machinery, including:

clean-up, containment and isolation procedures

environmental protection agency requirements relating to cleaning industrial machinery

use of low-energy cleaning methods

use of low-moisture cleaning methods

use of low water-use equipment and water-efficient cleaning methods

use of non-chemical cleaning methods.

key requirements of legislation, regulations, codes of practice and industry advisory standards relating to cleaning industrial machinery, including industry advisory standards and codes, such as dangerous goods codes

machinery manufacturer cleaning specifications, including restrictions or limitations on surfaces that can be pressure washed

procedures for avoiding incidental damage to industrial machinery through the cleaning process, including:

discoloration

electrical dampness

filter damage

paint removal

rust

range and application of cleaning equipment and chemicals for industrial machinery

range and application of cleaning methods for:

electrical equipment

industrial machinery

safe handling techniques for working with hazardous chemicals, including:

emergency chemical spill control measures

routes of entry and potential symptoms of exposure to chemicals

safe methods for diluting chemicals

working according to safety data sheets (SDS)

type and characteristics of different soil found on industrial machinery, including:

dust

exhaust and soot

food and food scraps

grease

oil

paint.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1.

Plan and prepare to clean industrial machinery.

1.1.

Machinery to be cleaned is assessed, surfaces and soil types are identified, job requirements are reviewed, and issues are clarified.

1.2.

Hazards, including machinery cleaning hazards, are assessed and risks controlled according to company, legislative, and health and safety requirements.

1.3.

Equipment is selected according to job requirements, checked for serviceability, and faults are rectified or reported before starting work.

1.4.

Personal protective equipment (PPE) is sourced according to manufacturer specifications, and health and safety and company requirements.

1.5.

Cleaning techniques and chemicals are selected and chemicals prepared according to manufacturer specifications, and legislative, health and safety, company, and environmental requirements.

1.6.

Signs and barricades are selected and installed according to health and safety, and company requirements.

1.7.

Pre-existing damage is identified and reported according to company requirements.

2.

Conduct cleaning tasks.

2.1.

Existing access platforms are used according to manufacturer specifications, and health and safety, and company requirements.

2.2.

Items and areas requiring protection from damage are covered according to client and company requirements.

2.3.

Heavily soiled areas are pre-treated according to manufacturer specifications and company requirements.

2.4.

Machinery is cleaned according to client requirements, manufacturer specifications and company requirements.

2.5.

Machinery is inspected for residual soil and spot cleaned according to company requirements.

3.

Tidy work site.

3.1.

Collected soil and waste are disposed of according to client and company specifications, and legislative, environmental, and health and safety requirements.

3.2.

Signs and barricades are removed according to health and safety, and company requirements.

4.

Clean and safety check equipment, and store equipment and chemicals.

4.1.

Equipment and PPE are cleaned, safety checked and stored according to manufacturer specifications and environmental, health and safety, and company requirements.

4.2.

Unused chemicals are stored or disposed of according to manufacturer specifications, and health and safety and company requirements.

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Machinery must include at least three of the following:

bottle-making machines

concrete-making machines

earth-moving equipment

food-processing machines and equipment

mining industry equipment

trucks

welders.

Hazards that must be assessed include:

biological and environmental contaminants

chemical exposure via absorption, ingestion and inhalation

chemical reactivity

dust and fibre particulates

electrical

environmental allergens

explosions

fatigue

fire

manual handling

noise

poor ventilation

slips, trips and falls

syringes and sharps

working in confined spaces.

Machinery cleaning hazards that must be assessed include:

exposed or damaged electrical components, wiring and cabling

faulty pressure hoses or pressure relief valves

overriding, removing or interfering with machinery safety devices.

Health and safety requirements must include:

access to communication devices when working alone

compliance with Safe Work Australia regulations and guidelines

electrical equipment test and tag compliance

emergency response procedures

environmental controls

hazard signs and barricades

health and safety induction and refresher training

manual handling techniques

processes for safely dispensing chemicals

risk assessment procedures, including:

hazardous chemicals register

hierarchy of control

job safety analyses (JSA) for low-risk situations

safe work method statements (SWMS) for high-risk situations

incident reporting

SDS

selection and use of required PPE

storage and maintenance of equipment according to manufacturer specifications

use of first aid according to SDS information.

Equipment must include at least two of the following:

air blowers

brooms

cloths

high-pressure water cleaning units

hoses

squeegees.

Personal protective equipment must include at least two of the following:

ear muffs and plugs

gloves

eye protection

hard hats

hair and beard nets

disposable respirators

safety shoes.

Cleaning techniques must include:

air blowing

dry wiping

hosing down

low-water cleaning methods

pre-spraying

pressure washing

rinsing

scrubbing and wiping

spot cleaning

washing and wiping

wet wiping.

Cleaning chemicals must include at least one of the following:

acid cleaners

alkaline cleaners

low environmental impact chemicals

neutral cleaners

solvent cleaners.

Cleaned must include:

selecting and using required:

equipment

PPE

chemicals

cleaning techniques.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Machinery to be cleaned is assessed, surfaces and soil types are identified, job requirements are reviewed, and issues are clarified. 
Hazards, including machinery cleaning hazards, are assessed and risks controlled according to company, legislative, and health and safety requirements. 
Equipment is selected according to job requirements, checked for serviceability, and faults are rectified or reported before starting work. 
Personal protective equipment (PPE) is sourced according to manufacturer specifications, and health and safety and company requirements. 
Cleaning techniques and chemicals are selected and chemicals prepared according to manufacturer specifications, and legislative, health and safety, company, and environmental requirements. 
Signs and barricades are selected and installed according to health and safety, and company requirements. 
Pre-existing damage is identified and reported according to company requirements. 
Existing access platforms are used according to manufacturer specifications, and health and safety, and company requirements. 
Items and areas requiring protection from damage are covered according to client and company requirements. 
Heavily soiled areas are pre-treated according to manufacturer specifications and company requirements. 
Machinery is cleaned according to client requirements, manufacturer specifications and company requirements. 
Machinery is inspected for residual soil and spot cleaned according to company requirements. 
Collected soil and waste are disposed of according to client and company specifications, and legislative, environmental, and health and safety requirements. 
Signs and barricades are removed according to health and safety, and company requirements. 
Equipment and PPE are cleaned, safety checked and stored according to manufacturer specifications and environmental, health and safety, and company requirements. 
Unused chemicals are stored or disposed of according to manufacturer specifications, and health and safety and company requirements. 

Forms

Assessment Cover Sheet

CPPCLO3021 - Clean industrial machinery
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

CPPCLO3021 - Clean industrial machinery

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: