Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

ICPCBF228 Mapping and Delivery Guide
Produce basic rotary die cut or embossed product

Version 1.0
Issue Date: March 2024


Qualification -
Unit of Competency ICPCBF228 - Produce basic rotary die cut or embossed product
Description
Employability Skills
Learning Outcomes and Application This unit describes the skills and knowledge required to produce either a flat-bed die cut or embossed product and clean down the equipment.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the converting, binding and finishing field of work and include access to basic rotary die cutting or embossing machinery and special purpose tools, equipment and materials.

Assessors must satisfy NVR/AQTF assessor requirements.

Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Maintain transportation system
  • Delivery systems are monitored and adjusted to ensure accurate and continuous operation and eliminate damage to finished product
  • Substrate is added to and removed from the process according to job specifications
       
Element: Maintain basic rotary die cutting or embossing process
  • Cutting edge and knife condition are monitored and adjusted to ensure product quality meets the approved sample standard
  • Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard
  • Registration of cutting devices and knife(s) is monitored and adjusted to ensure product quality meets the approved sample standard
  • Packing of cutting devices is monitored and adjusted to ensure product quality meets the approved sample standard
       
Element: Maintain production process
  • Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard
  • Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
  • Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures
  • Manual and/or automatic control is used according to job specifications
  • Performance is monitored and verified using the process control system according to enterprise procedures
  • Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
  • Process adjustments to eliminate problems are reported according to enterprise procedures
  • Faulty performance of equipment is identified and reported according to enterprise procedures
  • Waste is sorted according to enterprise procedures
       
Element: Identify and rectify problems and faults
  • Problems in cutting (rotary) machine are identified and reported according to enterprise procedures
  • Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level
  • Cutting (rotary) machine operation is checked to ensure correct operation
  • Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  • Repair/adjustment is verified prior to resumption of operations
       
Element: Conduct shutdown of production process
  • Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
  • Shutdown is conducted in association with fellow workers and in compliance with WHS requirements
  • Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
       
Element: Clean rotary cutting machine at end of run
  • Cutting devices and knife/knives are cleaned or replaced ready for next run
  • Cutting devices are sharpened correctly
  • Machine bed is cleaned ready for next run
  • Cutting units are disengaged and cleaned ready for next run
  • In-line printing/converting/binding/finishing units are cleaned ready for next run
  • Transport and delivery systems are disengaged and cleaned ready for next run
  • Production records or other documentation are accurately completed where required by enterprise procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain transportation system

1.1 Delivery systems are monitored and adjusted to ensure accurate and continuous operation and eliminate damage to finished product

1.2 Substrate is added to and removed from the process according to job specifications

2. Maintain basic rotary die cutting or embossing process

2.1 Cutting edge and knife condition are monitored and adjusted to ensure product quality meets the approved sample standard

2.2 Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard

2.3 Registration of cutting devices and knife(s) is monitored and adjusted to ensure product quality meets the approved sample standard

2.4 Packing of cutting devices is monitored and adjusted to ensure product quality meets the approved sample standard

3. Maintain production process

3.1 Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

3.3 Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

3.4 Manual and/or automatic control is used according to job specifications

3.5 Performance is monitored and verified using the process control system according to enterprise procedures

3.6 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.7 Process adjustments to eliminate problems are reported according to enterprise procedures

3.8 Faulty performance of equipment is identified and reported according to enterprise procedures

3.9 Waste is sorted according to enterprise procedures

4. Identify and rectify problems and faults

4.1 Problems in cutting (rotary) machine are identified and reported according to enterprise procedures

4.2 Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level

4.3 Cutting (rotary) machine operation is checked to ensure correct operation

4.4 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

4.5 Repair/adjustment is verified prior to resumption of operations

5. Conduct shutdown of production process

5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

5.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6. Clean rotary cutting machine at end of run

6.1 Cutting devices and knife/knives are cleaned or replaced ready for next run

6.2 Cutting devices are sharpened correctly

6.3 Machine bed is cleaned ready for next run

6.4 Cutting units are disengaged and cleaned ready for next run

6.5 In-line printing/converting/binding/finishing units are cleaned ready for next run

6.6 Transport and delivery systems are disengaged and cleaned ready for next run

6.7 Production records or other documentation are accurately completed where required by enterprise procedures

Evidence of the ability to:

produce basic products using either rotary die cutting or embossing on TWO jobs, with different types and sizes of substrate and design of finished patterns according to manufacturer’s and job specifications, enterprise procedures and listed performance criteria.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

explain work health and safety factors for:

setting up and/or operating machine transport systems

setting up and/or operating machine delivery systems

maintaining the cutting process

conducting machine shutdown procedures

identify areas of the delivery system to monitor to ensure trouble-free operation

explain checks needed when:

substrate is removed from the machine

waste is removed from the machine and surrounding area for disposal or recycling

cutting devices or knives are cleaned, stored or replaced ready for the next run

determine important areas to monitor when maintaining the rotary cutting process

list sectors of the basic in-line printing/converting/binding/finishing process that may need to be monitored and adjusted to meet approved standards

identify production difficulties that can be expected during production runs

explain the procedure for correcting common machine faults

identify areas of the machine that require cleaning at the end of the run

list quality aspects to consider in a completed rotary cutting job

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information in them.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain transportation system

1.1 Delivery systems are monitored and adjusted to ensure accurate and continuous operation and eliminate damage to finished product

1.2 Substrate is added to and removed from the process according to job specifications

2. Maintain basic rotary die cutting or embossing process

2.1 Cutting edge and knife condition are monitored and adjusted to ensure product quality meets the approved sample standard

2.2 Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard

2.3 Registration of cutting devices and knife(s) is monitored and adjusted to ensure product quality meets the approved sample standard

2.4 Packing of cutting devices is monitored and adjusted to ensure product quality meets the approved sample standard

3. Maintain production process

3.1 Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

3.3 Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

3.4 Manual and/or automatic control is used according to job specifications

3.5 Performance is monitored and verified using the process control system according to enterprise procedures

3.6 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.7 Process adjustments to eliminate problems are reported according to enterprise procedures

3.8 Faulty performance of equipment is identified and reported according to enterprise procedures

3.9 Waste is sorted according to enterprise procedures

4. Identify and rectify problems and faults

4.1 Problems in cutting (rotary) machine are identified and reported according to enterprise procedures

4.2 Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level

4.3 Cutting (rotary) machine operation is checked to ensure correct operation

4.4 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

4.5 Repair/adjustment is verified prior to resumption of operations

5. Conduct shutdown of production process

5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

5.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6. Clean rotary cutting machine at end of run

6.1 Cutting devices and knife/knives are cleaned or replaced ready for next run

6.2 Cutting devices are sharpened correctly

6.3 Machine bed is cleaned ready for next run

6.4 Cutting units are disengaged and cleaned ready for next run

6.5 In-line printing/converting/binding/finishing units are cleaned ready for next run

6.6 Transport and delivery systems are disengaged and cleaned ready for next run

6.7 Production records or other documentation are accurately completed where required by enterprise procedures

This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Delivery systems MUST include EITHER:

reel

OR

sheet

Monitoring and adjusting MUST include EITHER:

reel stand and rewind reel

web control system

sheeting section

OR

feeder and delivery system

sheet pick-up system

transfer system

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Delivery systems are monitored and adjusted to ensure accurate and continuous operation and eliminate damage to finished product 
Substrate is added to and removed from the process according to job specifications 
Cutting edge and knife condition are monitored and adjusted to ensure product quality meets the approved sample standard 
Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard 
Registration of cutting devices and knife(s) is monitored and adjusted to ensure product quality meets the approved sample standard 
Packing of cutting devices is monitored and adjusted to ensure product quality meets the approved sample standard 
Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard 
Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule 
Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures 
Manual and/or automatic control is used according to job specifications 
Performance is monitored and verified using the process control system according to enterprise procedures 
Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention 
Process adjustments to eliminate problems are reported according to enterprise procedures 
Faulty performance of equipment is identified and reported according to enterprise procedures 
Waste is sorted according to enterprise procedures 
Problems in cutting (rotary) machine are identified and reported according to enterprise procedures 
Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level 
Cutting (rotary) machine operation is checked to ensure correct operation 
Machine faults requiring repair are identified and reported to designated person according to enterprise procedures 
Repair/adjustment is verified prior to resumption of operations 
Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures 
Shutdown is conducted in association with fellow workers and in compliance with WHS requirements 
Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures 
Cutting devices and knife/knives are cleaned or replaced ready for next run 
Cutting devices are sharpened correctly 
Machine bed is cleaned ready for next run 
Cutting units are disengaged and cleaned ready for next run 
In-line printing/converting/binding/finishing units are cleaned ready for next run 
Transport and delivery systems are disengaged and cleaned ready for next run 
Production records or other documentation are accurately completed where required by enterprise procedures 

Forms

Assessment Cover Sheet

ICPCBF228 - Produce basic rotary die cut or embossed product
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

ICPCBF228 - Produce basic rotary die cut or embossed product

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: