Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

ICPCBF262 Mapping and Delivery Guide
Produce basic adhesive, mechanical or thermal fastened product

Version 1.0
Issue Date: March 2024


Qualification -
Unit of Competency ICPCBF262 - Produce basic adhesive, mechanical or thermal fastened product
Description
Employability Skills
Learning Outcomes and Application This unit describes the skills and knowledge required to produce basic adhesive, mechanical or thermal fastened product, monitor and adjust machinery, maintain transportation of the substrate, identify and rectify faults, and correctly clean and shut down equipment.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the converting, binding and finishing field of work and include access to special purpose tools, equipment and materials.

Assessors must satisfy NVR/AQTF assessor requirements.

Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Maintain sheet delivery system
  • Feeder and delivery systems are monitored and adjusted to ensure continuous and efficient feeding to machine
  • Sheet pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet handling and efficient operations
  • Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation
  • Substrate is added to process according to job specifications
       
Element: Maintain basic adhesive/mechanical/ thermal fastening process
  • Registration of fastening is monitored and adjusted to ensure product quality meets the approved sample standard
  • Wire straightness, length, cut-off and clinching pressures are monitored and adjusted to ensure product quality meets the approved sample standard
       
Element: OR
  • Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard
       
Element: Maintain production process
  • Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard
  • Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
  • Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures
  • Manual and/or automatic control is used according to job specifications
  • Performance is monitored and verified using the process control system according to enterprise procedures
  • Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
  • Process adjustments to eliminate problems are reported according to enterprise procedures
  • Waste is sorted according to enterprise procedures
       
Element: Identify and rectify problems and faults
  • Problems in adhesive/mechanical/thermal fastening machine are identified and reported according to enterprise procedures
  • Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level
  • Adhesive/mechanical/thermal fastening machine operation is checked to ensure correct operation
  • Faulty performance of equipment is identified and reported according to enterprise procedures
  • Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  • Repair/adjustment is verified prior to resumption of operations
       
Element: Conduct shutdown of production process
  • Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
  • Shutdown is conducted in association with fellow workers and in compliance with Work Health and Safety (WHS) requirements
  • Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
       
Element: Clean machine at end of run
  • Mechanical fastening unit is disengaged and cleaned ready for next run
  • Thermal fastening unit is disengaged and cleaned ready for next run
  • Glue system is washed up ready for next run, and liquid waste is disposed of according to regulatory requirements and enterprise procedures
  • In-line printing/converting/binding/finishing units are cleaned ready for next run
  • Transportation and delivery systems are disengaged and cleaned ready for next run
  • Production records or other documentation are accurately completed where required by enterprise procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain sheet delivery system

1.1 Feeder and delivery systems are monitored and adjusted to ensure continuous and efficient feeding to machine

1.2 Sheet pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet handling and efficient operations

1.3 Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation

1.4 Substrate is added to process according to job specifications

2. Maintain basic adhesive/mechanical/ thermal fastening process

2.1 Registration of fastening is monitored and adjusted to ensure product quality meets the approved sample standard

2.2 Wire straightness, length, cut-off and clinching pressures are monitored and adjusted to ensure product quality meets the approved sample standard

OR

2.3 Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard

OR

2.4 Power current and dwell time is monitored and adjusted to ensure product quality meets the approved sample standard adjusted according to job specifications

3. Maintain production process

3.1 Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

3.3 Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

3.4 Manual and/or automatic control is used according to job specifications

3.5 Performance is monitored and verified using the process control system according to enterprise procedures

3.6 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.7 Process adjustments to eliminate problems are reported according to enterprise procedures

3.8 Waste is sorted according to enterprise procedures

4. Identify and rectify problems and faults

4.1 Problems in adhesive/mechanical/thermal fastening machine are identified and reported according to enterprise procedures

4.2 Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level

4.3 Adhesive/mechanical/thermal fastening machine operation is checked to ensure correct operation

4.4 Faulty performance of equipment is identified and reported according to enterprise procedures

4.5 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

4.6 Repair/adjustment is verified prior to resumption of operations

5. Conduct shutdown of production process

5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.2 Shutdown is conducted in association with fellow workers and in compliance with Work Health and Safety (WHS) requirements

5.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6. Clean machine at end of run

6.1 Mechanical fastening unit is disengaged and cleaned ready for next run

6.2 Thermal fastening unit is disengaged and cleaned ready for next run

6.3 Glue system is washed up ready for next run, and liquid waste is disposed of according to regulatory requirements and enterprise procedures

6.4 In-line printing/converting/binding/finishing units are cleaned ready for next run

6.5 Transportation and delivery systems are disengaged and cleaned ready for next run

6.6 Production records or other documentation are accurately completed where required by enterprise procedures

Evidence of the ability to:

on TWO occasions, produce adhesive OR mechanical OR thermal fastened products, using different weights and sizes of substrate, according to manufacturer’s and job specifications, enterprise procedures, production timeframes, quality standards and listed performance criteria.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

identify work health and safety (WHS) factors for:

operating sheet-fed transportation and delivery systems

using hot melt adhesive

readjusting the machine, and prior to any adjustments

shutting down and cleaning the machine

identify areas of the:

sheet-fed feeder to monitor to ensure trouble-free operation

delivery system to observe to maintain tension

delivery system to observe to prevent damage to the finished product

in-line process to monitor to ensure product quality

machine that need regular cleaning

list checks needed when substrate is removed from the machine

list safety clothing available for use when operating adhesive binders

determine sectors to observe to ensure the production process is trouble-free and continuous

explain when the machine needs to be adjusted and production alterations are needed to meet client requirements

explain adjustment of the adhesive application on the adhesive binder

explain straightening wire in the wire feed on the wire stitcher

identify possible reasons for unsuccessful welding for a high-frequency welder

list materials to clean from the machine and how to keep the machine clear of surface rust (condensation)

determine quality aspects to consider in a completed:

adhesive bound job

high-frequency welded job

wire stitched job

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information included in them.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain sheet delivery system

1.1 Feeder and delivery systems are monitored and adjusted to ensure continuous and efficient feeding to machine

1.2 Sheet pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet handling and efficient operations

1.3 Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation

1.4 Substrate is added to process according to job specifications

2. Maintain basic adhesive/mechanical/ thermal fastening process

2.1 Registration of fastening is monitored and adjusted to ensure product quality meets the approved sample standard

2.2 Wire straightness, length, cut-off and clinching pressures are monitored and adjusted to ensure product quality meets the approved sample standard

OR

2.3 Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard

OR

2.4 Power current and dwell time is monitored and adjusted to ensure product quality meets the approved sample standard adjusted according to job specifications

3. Maintain production process

3.1 Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

3.3 Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

3.4 Manual and/or automatic control is used according to job specifications

3.5 Performance is monitored and verified using the process control system according to enterprise procedures

3.6 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.7 Process adjustments to eliminate problems are reported according to enterprise procedures

3.8 Waste is sorted according to enterprise procedures

4. Identify and rectify problems and faults

4.1 Problems in adhesive/mechanical/thermal fastening machine are identified and reported according to enterprise procedures

4.2 Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level

4.3 Adhesive/mechanical/thermal fastening machine operation is checked to ensure correct operation

4.4 Faulty performance of equipment is identified and reported according to enterprise procedures

4.5 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

4.6 Repair/adjustment is verified prior to resumption of operations

5. Conduct shutdown of production process

5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.2 Shutdown is conducted in association with fellow workers and in compliance with Work Health and Safety (WHS) requirements

5.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6. Clean machine at end of run

6.1 Mechanical fastening unit is disengaged and cleaned ready for next run

6.2 Thermal fastening unit is disengaged and cleaned ready for next run

6.3 Glue system is washed up ready for next run, and liquid waste is disposed of according to regulatory requirements and enterprise procedures

6.4 In-line printing/converting/binding/finishing units are cleaned ready for next run

6.5 Transportation and delivery systems are disengaged and cleaned ready for next run

6.6 Production records or other documentation are accurately completed where required by enterprise procedures

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Feeder and delivery systems are monitored and adjusted to ensure continuous and efficient feeding to machine 
Sheet pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet handling and efficient operations 
Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation 
Substrate is added to process according to job specifications 
Registration of fastening is monitored and adjusted to ensure product quality meets the approved sample standard 
Wire straightness, length, cut-off and clinching pressures are monitored and adjusted to ensure product quality meets the approved sample standard 
Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard 
Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard 
Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule 
Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures 
Manual and/or automatic control is used according to job specifications 
Performance is monitored and verified using the process control system according to enterprise procedures 
Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention 
Process adjustments to eliminate problems are reported according to enterprise procedures 
Waste is sorted according to enterprise procedures 
Problems in adhesive/mechanical/thermal fastening machine are identified and reported according to enterprise procedures 
Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level 
Adhesive/mechanical/thermal fastening machine operation is checked to ensure correct operation 
Faulty performance of equipment is identified and reported according to enterprise procedures 
Machine faults requiring repair are identified and reported to designated person according to enterprise procedures 
Repair/adjustment is verified prior to resumption of operations 
Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures 
Shutdown is conducted in association with fellow workers and in compliance with Work Health and Safety (WHS) requirements 
Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures 
Mechanical fastening unit is disengaged and cleaned ready for next run 
Thermal fastening unit is disengaged and cleaned ready for next run 
Glue system is washed up ready for next run, and liquid waste is disposed of according to regulatory requirements and enterprise procedures 
In-line printing/converting/binding/finishing units are cleaned ready for next run 
Transportation and delivery systems are disengaged and cleaned ready for next run 
Production records or other documentation are accurately completed where required by enterprise procedures 

Forms

Assessment Cover Sheet

ICPCBF262 - Produce basic adhesive, mechanical or thermal fastened product
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

ICPCBF262 - Produce basic adhesive, mechanical or thermal fastened product

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: