Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

ICPCBF298 Mapping and Delivery Guide
Run and monitor sack and bag machines

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency ICPCBF298 - Run and monitor sack and bag machines
Description
Employability Skills
Learning Outcomes and Application This unit describes the skills and knowledge required to run and monitor sack and bag machines with a prescribed range of functions involving known routines and procedures, with some accountability for the quality of outcomes.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the converting, binding and finishing field of work and include access to a sack or bag machine, relevant facilities, special purpose tools, equipment and materials.

Assessors must satisfy NVR/AQTF assessor requirements.

Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Monitor production process
  • All details required for the job are checked and confirmed against job specifications
  • Supply of materials throughout the run is maintained
  • Paper tension is monitored on an ongoing basis
  • Machine is run at optimum speed for maintaining quality outputs
       
Element: Maintain quality
  • Location of all emergency shutdown buttons and triggers are known
  • Sample from the machine is selected and checked to ensure it matches the required standards
  • Adjustments are made when standards are not met
  • Each in-line process is monitored and minor adjustments are made during production, if required
  • Samples are continuously monitored for defects, and defects are removed
  • Efficiency, quality and output rate of the production run are monitored for problems, and any deficiencies resolved
  • Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards
       
Element: Identify problems
  • Faults which affect quality of the sacks or bags are identified and rectified
  • Problems that reduce the output rate are identified and fixed
  • Faults that affect efficient operation of equipment are identified and resolved
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Monitor production process

1.1 All details required for the job are checked and confirmed against job specifications

1.2 Supply of materials throughout the run is maintained

1.3 Paper tension is monitored on an ongoing basis

1.4 Machine is run at optimum speed for maintaining quality outputs

2. Maintain quality

2.1 Location of all emergency shutdown buttons and triggers are known

2.2 Sample from the machine is selected and checked to ensure it matches the required standards

2.3 Adjustments are made when standards are not met

2.4 Each in-line process is monitored and minor adjustments are made during production, if required

2.5 Samples are continuously monitored for defects, and defects are removed

2.6 Efficiency, quality and output rate of the production run are monitored for problems, and any deficiencies resolved

2.7 Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards

3. Identify problems

3.1 Faults which affect quality of the sacks or bags are identified and rectified

3.2 Problems that reduce the output rate are identified and fixed

3.3 Faults that affect efficient operation of equipment are identified and resolved

Evidence of the ability to:

demonstrate all safety devices on the machine

maintain throughput of sack or bag machines consistently over a period of time, according to job specifications and unit requirements.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

list common faults associated with sack or bag manufacturing machines, the causes and how to correct them

identify locations of all emergency shutdown buttons and triggers

identify quality standards for jobs.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Monitor production process

1.1 All details required for the job are checked and confirmed against job specifications

1.2 Supply of materials throughout the run is maintained

1.3 Paper tension is monitored on an ongoing basis

1.4 Machine is run at optimum speed for maintaining quality outputs

2. Maintain quality

2.1 Location of all emergency shutdown buttons and triggers are known

2.2 Sample from the machine is selected and checked to ensure it matches the required standards

2.3 Adjustments are made when standards are not met

2.4 Each in-line process is monitored and minor adjustments are made during production, if required

2.5 Samples are continuously monitored for defects, and defects are removed

2.6 Efficiency, quality and output rate of the production run are monitored for problems, and any deficiencies resolved

2.7 Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards

3. Identify problems

3.1 Faults which affect quality of the sacks or bags are identified and rectified

3.2 Problems that reduce the output rate are identified and fixed

3.3 Faults that affect efficient operation of equipment are identified and resolved

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
All details required for the job are checked and confirmed against job specifications 
Supply of materials throughout the run is maintained 
Paper tension is monitored on an ongoing basis 
Machine is run at optimum speed for maintaining quality outputs 
Location of all emergency shutdown buttons and triggers are known 
Sample from the machine is selected and checked to ensure it matches the required standards 
Adjustments are made when standards are not met 
Each in-line process is monitored and minor adjustments are made during production, if required 
Samples are continuously monitored for defects, and defects are removed 
Efficiency, quality and output rate of the production run are monitored for problems, and any deficiencies resolved 
Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards 
Faults which affect quality of the sacks or bags are identified and rectified 
Problems that reduce the output rate are identified and fixed 
Faults that affect efficient operation of equipment are identified and resolved 

Forms

Assessment Cover Sheet

ICPCBF298 - Run and monitor sack and bag machines
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

ICPCBF298 - Run and monitor sack and bag machines

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: