Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

ICPCBF326 Mapping and Delivery Guide
Undertake pre make-ready for die cutting

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency ICPCBF326 - Undertake pre make-ready for die cutting
Description
Employability Skills
Learning Outcomes and Application This unit describes the skills and knowledge required to prepare cutting formes (two large and two small) to accommodate different complexities of cutting containing multiple images with extremely tight registration and highly accurate cutting requirements.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the converting, binding and finishing field of work and include access to relevant facilities, equipment and materials.

Assessors must satisfy NVR/AQTF assessor requirements.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Obtain job instuctions and locate forme
  • Job sheets or instructions are interpreted correctly
  • Existing formes are located in storage area using filing system and new formes and associated tooling are collected from holding location
       
Element: Check cutting forme
  • Cutting forme/tooling is checked against master sample for accuracy of cut and fold
  • Centre line is located and checked to ensure accuracy of positioning/registration on Bobst
       
Element: Position and set up counters
  • Cutting plate is located and prepared for counters
  • Counters are accurately positioned and set up on cutting plate to ensure registration with cutting forme
       
Element: Conduct sample cut
  • Material to be used for sample cut is obtained
  • Cutting forme and cutting plate are accurately positioned on machine
  • Machine is operated to produce sample according to enterprise procedures
       
Element: Check sample
  • Sample is accurately cut and registration of tooling is precise
  • Forme or tooling is adjusted if necessary, according to job specifications
  • Sample is confirmed as correct by supervisor if required
       
Element: Set up stripping forme and blank separator
  • Pins are positioned on stripping forme to ensure accurate removal of waste board
  • Blank separator is set up according to job specifications
       
Element: Undertake filing procedure
  • Correct identification number is allocated to cutting formes/tooling and strippers, and recorded
  • Information is correctly entered into filing system according to enterprise procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Obtain job instuctions and locate forme

1.1 Job sheets or instructions are interpreted correctly

1.2 Existing formes are located in storage area using filing system and new formes and associated tooling are collected from holding location

2. Check cutting forme

2.1 Cutting forme/tooling is checked against master sample for accuracy of cut and fold

2.2 Centre line is located and checked to ensure accuracy of positioning/registration on Bobst

3. Position and set up counters

3.1 Cutting plate is located and prepared for counters

3.2 Counters are accurately positioned and set up on cutting plate to ensure registration with cutting forme

4. Conduct sample cut

4.1 Material to be used for sample cut is obtained

4.2 Cutting forme and cutting plate are accurately positioned on machine

4.3 Machine is operated to produce sample according to enterprise procedures

5. Check sample

5.1 Sample is accurately cut and registration of tooling is precise

5.2 Forme or tooling is adjusted if necessary, according to job specifications

5.3 Sample is confirmed as correct by supervisor if required

6. Set up stripping forme and blank separator

6.1 Pins are positioned on stripping forme to ensure accurate removal of waste board

6.2 Blank separator is set up according to job specifications

7. Undertake filing procedure

7.1 Correct identification number is allocated to cutting formes/tooling and strippers, and recorded

7.2 Information is correctly entered into filing system according to enterprise procedures

Evidence of the ability to:

prepare FOUR cutting formes (two large and two small) to accommodate TWO different complexities of cutting (at least one must contain multiple images with extremely tight registration and highly accurate cutting requirements)

demonstrate accurate attachment of stripper materials

evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

list checks required to correctly position bridge holes

explain how to reinforce bridge holes

list checks to perform to ensure saw cuts accurately match line drawings

list checks when cutting and shaping the knives and creasers

identify work health and safety factors for setting knives

identify factors that determine the amount and positioning of rubber attached to the forme

determine important items to consider when setting knives and creasers into position on the forme blank

list checks for attaching stripping materials to stripper backing materials

explain the purpose of mounting strips

identify areas to proof to ensure cutting forme meets production order specifications

explain allocation of numbers to each forme

determine the method of recording forme allocation numbers that is the accepted formula.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Obtain job instuctions and locate forme

1.1 Job sheets or instructions are interpreted correctly

1.2 Existing formes are located in storage area using filing system and new formes and associated tooling are collected from holding location

2. Check cutting forme

2.1 Cutting forme/tooling is checked against master sample for accuracy of cut and fold

2.2 Centre line is located and checked to ensure accuracy of positioning/registration on Bobst

3. Position and set up counters

3.1 Cutting plate is located and prepared for counters

3.2 Counters are accurately positioned and set up on cutting plate to ensure registration with cutting forme

4. Conduct sample cut

4.1 Material to be used for sample cut is obtained

4.2 Cutting forme and cutting plate are accurately positioned on machine

4.3 Machine is operated to produce sample according to enterprise procedures

5. Check sample

5.1 Sample is accurately cut and registration of tooling is precise

5.2 Forme or tooling is adjusted if necessary, according to job specifications

5.3 Sample is confirmed as correct by supervisor if required

6. Set up stripping forme and blank separator

6.1 Pins are positioned on stripping forme to ensure accurate removal of waste board

6.2 Blank separator is set up according to job specifications

7. Undertake filing procedure

7.1 Correct identification number is allocated to cutting formes/tooling and strippers, and recorded

7.2 Information is correctly entered into filing system according to enterprise procedures

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job sheets or instructions are interpreted correctly 
Existing formes are located in storage area using filing system and new formes and associated tooling are collected from holding location 
Cutting forme/tooling is checked against master sample for accuracy of cut and fold 
Centre line is located and checked to ensure accuracy of positioning/registration on Bobst 
Cutting plate is located and prepared for counters 
Counters are accurately positioned and set up on cutting plate to ensure registration with cutting forme 
Material to be used for sample cut is obtained 
Cutting forme and cutting plate are accurately positioned on machine 
Machine is operated to produce sample according to enterprise procedures 
Sample is accurately cut and registration of tooling is precise 
Forme or tooling is adjusted if necessary, according to job specifications 
Sample is confirmed as correct by supervisor if required 
Pins are positioned on stripping forme to ensure accurate removal of waste board 
Blank separator is set up according to job specifications 
Correct identification number is allocated to cutting formes/tooling and strippers, and recorded 
Information is correctly entered into filing system according to enterprise procedures 

Forms

Assessment Cover Sheet

ICPCBF326 - Undertake pre make-ready for die cutting
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

ICPCBF326 - Undertake pre make-ready for die cutting

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: