Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

ICPCBF382 Mapping and Delivery Guide
Produce complex laminated product

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency ICPCBF382 - Produce complex laminated product
Description
Employability Skills
Learning Outcomes and Application This unit describes the skills and knowledge required to produce complex laminated product, to monitor and adjust machinery, maintain transportation of the substrate, identify and rectify faults, and correctly clean and shut down equipment.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the converting, binding and finishing field of work and include access to facilities, equipment and materials used to produce a laminated product.

Assessors must satisfy NVR/AQTF assessor requirements.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Maintain operation of reel transportation system on web-fed machine
  • Reel stand is monitored and adjusted to ensure efficient continuous operation
  • Web control system is monitored and adjusted to ensure correct tension and accurate continuous positioning of the web for efficient operation
  • Substrate is added to the process according to job specifications
       
Element: Maintain operation of reel delivery system on web-fed machine
  • Reel rewind section is monitored and adjusted to maintain correct tension and to ensure no marks, blemishes or damage to finished product
  • Substrate is removed from the process according to job specifications
  • Sheeting section is monitored and adjusted to ensure quality and efficient product delivery
       
Element: Maintain complex laminating process
  • Registration of laminating is monitored and adjusted to ensure product quality meets the approved sample standard
  • Pressures are monitored and adjusted to ensure product quality meets the approved sample standard
  • Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard
       
Element: Maintain production processes
  • In-line printing/coating/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard
  • Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
  • Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures
  • Manual and/or automatic control is used according to job specifications
  • Performance is monitored and verified using the process control system according to enterprise procedures
  • Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
  • Process adjustments to eliminate problems are reported according to enterprise procedures
  • Faulty performance of equipment is identified and reported according to enterprise procedures
  • Waste is sorted according to enterprise procedures
       
Element: Identify and rectify machine operating problem
  • Problems in laminating machine are identified and reported according to enterprise procedures
  • Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level
  • Laminating machine operation is checked to ensure correct operation
       
Element: Conduct shutdown of production process
  • Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
  • Shutdown is conducted in association with fellow workers and in compliance with WHS requirements
  • Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
  • Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  • Repair/adjustment is verified prior to resumption of operations
       
Element: Clean laminating machine at end of run
  • Laminating machine is disengaged and cleaned ready for next run
  • Adhesive system is washed ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures
  • In-line printing/coating/converting/binding/finishing units are cleaned ready for next run
  • Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run
  • Production records or other documentation are accurately completed where required by enterprise procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain operation of reel transportation system on web-fed machine

1.1 Reel stand is monitored and adjusted to ensure efficient continuous operation

1.2 Web control system is monitored and adjusted to ensure correct tension and accurate continuous positioning of the web for efficient operation

1.3 Substrate is added to the process according to job specifications

2. Maintain operation of reel delivery system on web-fed machine

2.1 Reel rewind section is monitored and adjusted to maintain correct tension and to ensure no marks, blemishes or damage to finished product

2.2 Substrate is removed from the process according to job specifications

2.3 Sheeting section is monitored and adjusted to ensure quality and efficient product delivery

3. Maintain complex laminating process

3.1 Registration of laminating is monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Pressures are monitored and adjusted to ensure product quality meets the approved sample standard

3.3 Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard

4. Maintain production processes

4.1 In-line printing/coating/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard

4.2 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

4.3 Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

4.4 Manual and/or automatic control is used according to job specifications

4.5 Performance is monitored and verified using the process control system according to enterprise procedures

4.6 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

4.7 Process adjustments to eliminate problems are reported according to enterprise procedures

4.8 Faulty performance of equipment is identified and reported according to enterprise procedures

4.9 Waste is sorted according to enterprise procedures

5. Identify and rectify machine operating problem

5.1 Problems in laminating machine are identified and reported according to enterprise procedures

5.2 Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level

5.3 Laminating machine operation is checked to ensure correct operation

6. Conduct shutdown of production process

6.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

6.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

6.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6.4 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

6.5 Repair/adjustment is verified prior to resumption of operations

7. Clean laminating machine at end of run

7.1 Laminating machine is disengaged and cleaned ready for next run

7.2 Adhesive system is washed ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures

7.3 In-line printing/coating/converting/binding/finishing units are cleaned ready for next run

7.4 Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run

7.5 Production records or other documentation are accurately completed where required by enterprise procedures

Evidence of the ability to:

correctly produce a complex laminated product using any TWO of moisture, chemical and extrusion laminating processes. For each process, operate a laminating machine (2 or more ply) to complete TWO jobs on different substrates and of different sizes (large/small formats including one in-line process), while demonstrating splicing techniques in minimum time according to manufacturer’s and job specifications, enterprise procedures and listed performance criteria (at least one machine used must be fully automated).

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

explain work health and safety factors for:

operating web machine transport and delivery systems

maintaining the laminating process

maintaining complex in-line processes

shutting down and cleaning the machine

determine areas of the:

reel stand to monitor to ensure trouble-free operation

web control system to adjust to maintain correct web tension and positioning of the web

delivery system to observe to maintain tension

delivery system to observe to prevent damage to the finished product

in-line processes to monitor to ensure a quality product

machine that need regular cleaning

explain the process for correct and continuous feeding and delivery of substrate

list checks to make when substrate is removed from the machine

determine ways:

registration of laminating is assured

adjustment of the machine is achieved

pressure can be adjusted during production

determine areas of production to monitor to ensure trouble-free operation

identify laminating problems that may occur during operation of the machine

explain adjustments or correction procedures to ensure accurate operation of the process and to meet client requirements

list checks to make when correctly shutting down the machine

identify materials to clean from the machine

explain requirements to keep the machine clear of surface rust (condensation)

list recommended cleaning agents, and materials to be cleaned from the machine

identify production records to be kept or written up, and the information to include

determine quality aspects to consider in a completed laminated job

list steps to ensure important features of the production control system are followed

explain items to check against the client sample

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information included in them.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain operation of reel transportation system on web-fed machine

1.1 Reel stand is monitored and adjusted to ensure efficient continuous operation

1.2 Web control system is monitored and adjusted to ensure correct tension and accurate continuous positioning of the web for efficient operation

1.3 Substrate is added to the process according to job specifications

2. Maintain operation of reel delivery system on web-fed machine

2.1 Reel rewind section is monitored and adjusted to maintain correct tension and to ensure no marks, blemishes or damage to finished product

2.2 Substrate is removed from the process according to job specifications

2.3 Sheeting section is monitored and adjusted to ensure quality and efficient product delivery

3. Maintain complex laminating process

3.1 Registration of laminating is monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Pressures are monitored and adjusted to ensure product quality meets the approved sample standard

3.3 Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard

4. Maintain production processes

4.1 In-line printing/coating/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard

4.2 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

4.3 Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

4.4 Manual and/or automatic control is used according to job specifications

4.5 Performance is monitored and verified using the process control system according to enterprise procedures

4.6 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

4.7 Process adjustments to eliminate problems are reported according to enterprise procedures

4.8 Faulty performance of equipment is identified and reported according to enterprise procedures

4.9 Waste is sorted according to enterprise procedures

5. Identify and rectify machine operating problem

5.1 Problems in laminating machine are identified and reported according to enterprise procedures

5.2 Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level

5.3 Laminating machine operation is checked to ensure correct operation

6. Conduct shutdown of production process

6.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

6.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

6.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6.4 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

6.5 Repair/adjustment is verified prior to resumption of operations

7. Clean laminating machine at end of run

7.1 Laminating machine is disengaged and cleaned ready for next run

7.2 Adhesive system is washed ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures

7.3 In-line printing/coating/converting/binding/finishing units are cleaned ready for next run

7.4 Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run

7.5 Production records or other documentation are accurately completed where required by enterprise procedures

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Reel stand is monitored and adjusted to ensure efficient continuous operation 
Web control system is monitored and adjusted to ensure correct tension and accurate continuous positioning of the web for efficient operation 
Substrate is added to the process according to job specifications 
Reel rewind section is monitored and adjusted to maintain correct tension and to ensure no marks, blemishes or damage to finished product 
Substrate is removed from the process according to job specifications 
Sheeting section is monitored and adjusted to ensure quality and efficient product delivery 
Registration of laminating is monitored and adjusted to ensure product quality meets the approved sample standard 
Pressures are monitored and adjusted to ensure product quality meets the approved sample standard 
Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard 
In-line printing/coating/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard 
Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule 
Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures 
Manual and/or automatic control is used according to job specifications 
Performance is monitored and verified using the process control system according to enterprise procedures 
Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention 
Process adjustments to eliminate problems are reported according to enterprise procedures 
Faulty performance of equipment is identified and reported according to enterprise procedures 
Waste is sorted according to enterprise procedures 
Problems in laminating machine are identified and reported according to enterprise procedures 
Adjustments or corrections are carried out according to specified procedures, and are consistent with operator’s skill level 
Laminating machine operation is checked to ensure correct operation 
Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures 
Shutdown is conducted in association with fellow workers and in compliance with WHS requirements 
Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures 
Machine faults requiring repair are identified and reported to designated person according to enterprise procedures 
Repair/adjustment is verified prior to resumption of operations 
Laminating machine is disengaged and cleaned ready for next run 
Adhesive system is washed ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures 
In-line printing/coating/converting/binding/finishing units are cleaned ready for next run 
Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run 
Production records or other documentation are accurately completed where required by enterprise procedures 

Forms

Assessment Cover Sheet

ICPCBF382 - Produce complex laminated product
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

ICPCBF382 - Produce complex laminated product

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: