Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

ICPCF241C Mapping and Delivery Guide
Set up machine for basic single or continuous folding

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency ICPCF241C - Set up machine for basic single or continuous folding
Description This unit describes the performance outcomes, skills and knowledge required to set up a machine for basic folding.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application This unit requires the individual to set up a machine for basic folding.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Converting, Binding and Finishing
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare for job
  • Job specifications are read and interpreted from job documentation or production control system
  • Set-up is carried out correctly in minimum time with minimum wastage
  • Availability of all job related components is checked
       
Element: Set up reel system (OR Element 3)
  • Unwind and rewind reels are set up and adjusted according to job specifications
  • Webbing procedures are carried out according to job specifications
  • Web control system is set up and adjusted according to job specifications
  • Reels are spliced/joined according to job specifications
       
Element: Set up sheet (OR Element 2)
  • Feeder and delivery systems are set up and adjusted according to job specifications
  • Sheet pick-up and transportation system is set up and adjusted according to job specifications
  • Transfer systems are set up and adjusted according to job specifications
  • Sheet transfer and control system is set up and adjusted according to job specifications
       
Element: Set up machine for basic single or continuous folding
  • Folding units are set up and adjusted according to job specifications
  • Folding rollers/belts/rails are set up and adjusted according to job specifications
       
Element: Set up in-line units for basic processes
  • Minor in-line printing/converting/binding units are set up for basic processes and adjusted according to machine requirements and job specifications
  • Assistance is given in set up of major in-line printing/converting/binding units (NOTE: if entire set up is completed, refer to appropriate competency standards)
       
Element: Conduct sample run
  • Material to be used for sample is organised correctly
  • Machine is set up and operated to produce a specified sample according to OHS requirements, manufacturer's specifications and enterprise procedures
  • Sample is visually inspected to determine adjustment requirements
  • Results are interpreted to determine adjustment requirements
  • Adjustment changes are carried out according to product and machine specifications
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the following is essential:

correctly set up machines for basic folding according to job specifications and within the production timeframe

demonstrate an ability to find and use information relevant to the task from a variety of information sources

demonstrate all safety devices on the machine

set up TWO jobs (if possible using different sizes and weights of substrate) EITHER with a single fold to run continuously OR a single quire fold on a sheet gather/stitch/fold/trim machine OR an automatic web-fed machine to achieve a single fold according to manufacturer's and job specifications, enterprise procedures and the listed Performance Criteria

demonstrate use of computerised control, monitoring and data entry systems if available and appropriate

Context of and specific resources for assessment

Assessment must ensure:

assessment may take place on the job, off the job or a combination of these

assessment off the job must be undertaken in a closely simulated workplace environment.

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:

direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:

ICPSU201C Prepare, load and unload reels and cores on and off machine

ICPSU202C Prepare, load and unload product on and off machine

ICPSU207C Prepare machine for operation (basic)

ICPCF220C Produce basic converted or finished product.

Depending on the configuration of equipment and types of jobs, the following units may also be assessed at the same time:

ICPCF231C Set up machine for basic flat-bed cutting

ICPCF235C Set up machine for basic rotary cutting

ICPCF261C Set up machine for basic adhesivemechanical or thermal fastening

ICPCF320C Produce complex converted or finished product

ICPCF361C Set up machine for complex adhesive, mechanical or sewn fastening.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

OHS in relation to operating machinery

communication skills when assisting with the set up of in-line units with other people, and reading and interpreting job specifications

planning and organising when visually assessing the sample to determine adjustment requirements

teamwork by conducting the shutdown with fellow workers

using technology by setting up sheet delivery system on sheet-fed machine

identifying problems and faults and developing solutions

Required knowledge

information concerning folding requirements that would you expect to find in the job documentation or production control system

OHS factors that must be considered when setting up and/or operating machine transport systems

areas of the reel stand that should be monitored to ensure trouble-free operation

OHS factors that must be considered when setting folder transportation and delivery systems

areas of the sheet-fed transportation system that should be monitored to ensure trouble-free operation

areas of the delivery system that should be observed to prevent damage to the finished product

ways that folded sheets can be secured for dispatch

OHS factors that must be considered when setting up and/or adjusting the folding unit?

substrate scratching/scuffing during transportation

the speed of the machine

problems that can be expected if the machine is running too fast

checks of roller pressures for correctness

adjustment if the sheet is out-of-square

possible reasons for the sheet being out-of-square

adjustment to ensure that the sheets are not smudging/"scuffing"

adjustments if the sheet will not leave the folding unit

OHS factors that must be considered when adjusting machine units

steps that should be taken to ensure correct alignment of in-line processes/units

adjustments that are made to keep units correctly positioned

segments of quality assurance that would be inspected at the completion of the sample run

communication action that should be instigated if job is out-of-square

communication action that should be instigated if ink is too wet for production

communication action that should be instigated if the job does not coincide with the sample

machine manuals, safety and other documentation that are relevant to this task and where they are kept

information that is included in these documents

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Folding process may include:

single, parallel or continuous folding.

In-line processes may include:

minor processes that are integral to this competency can include basic in-line operations such as perforating, numbering, date coding, slitting that do not in themselves constitute another defined unit of competency. Where a major in-line process is defined as a separate competency (eg flat-bed cutting, folding) it should be assessed as such.

Substrate types may include:

range of substrates within the major categories of paper, pressure sensitive material, board, corrugated board, plastics and related films, or metal.

Substrate handling may include:

wide or narrow reel or large or small sheet handling systems.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job specifications are read and interpreted from job documentation or production control system 
Set-up is carried out correctly in minimum time with minimum wastage 
Availability of all job related components is checked 
Unwind and rewind reels are set up and adjusted according to job specifications 
Webbing procedures are carried out according to job specifications 
Web control system is set up and adjusted according to job specifications 
Reels are spliced/joined according to job specifications 
Feeder and delivery systems are set up and adjusted according to job specifications 
Sheet pick-up and transportation system is set up and adjusted according to job specifications 
Transfer systems are set up and adjusted according to job specifications 
Sheet transfer and control system is set up and adjusted according to job specifications 
Folding units are set up and adjusted according to job specifications 
Folding rollers/belts/rails are set up and adjusted according to job specifications 
Minor in-line printing/converting/binding units are set up for basic processes and adjusted according to machine requirements and job specifications 
Assistance is given in set up of major in-line printing/converting/binding units (NOTE: if entire set up is completed, refer to appropriate competency standards) 
Material to be used for sample is organised correctly 
Machine is set up and operated to produce a specified sample according to OHS requirements, manufacturer's specifications and enterprise procedures 
Sample is visually inspected to determine adjustment requirements 
Results are interpreted to determine adjustment requirements 
Adjustment changes are carried out according to product and machine specifications 

Forms

Assessment Cover Sheet

ICPCF241C - Set up machine for basic single or continuous folding
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

ICPCF241C - Set up machine for basic single or continuous folding

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: