Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

ICPCF282C Mapping and Delivery Guide
Produce basic laminated product

Version 1.0
Issue Date: March 2024


Qualification -
Unit of Competency ICPCF282C - Produce basic laminated product
Description This unit describes the performance outcomes, skills and knowledge required to produce basic laminated product.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application This unit requires the individual to monitor and adjust machinery, maintain transportation of the substrate, identify and rectify faults, and correctly clean and shut down equipment.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Converting, Binding and Finishing
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Maintain reel transportation system
  • Reel stand is monitored and adjusted to ensure efficient continuous operation
  • Web control system is monitored and adjusted to ensure correct tension and accurate continuous positioning of the web for efficient operation
  • Substrate is added to the process according to job specifications
  • Reel rewind section is monitored and adjusted to maintain correct tension and to ensure no marks, blemishes or damage to finished product
  • Substrate is removed from process according to job specifications
  • Sheeting section is monitored and adjusted to ensure quality and efficient product delivery
       
Element: Maintain basic laminating process
  • Registration of laminating is monitored and adjusted to ensure quality of product meets the standard of the approved sample
  • Pressures are monitored and adjusted to ensure quality of product meets the standard of the approved sample
  • Adhesion is monitored and adjusted to ensure quality of product meets the standard of the approved sample
       
Element: Maintain production process
  • Basic in-line printing/coating/converting/binding/finishing process(es) are monitored and adjusted to ensure the quality of product meets the standard of the approved sample
  • Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
  • Production is maintained according to OHS requirements, manufacturer's specifications and enterprise procedures
  • Manual and/or automatic control is used according to job specifications
  • Performance is monitored and verified using the process control system according to enterprise procedures
  • Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
  • Waste is sorted according to enterprise procedures
       
Element: Identify and rectify problems and faults
  • Problems in laminating machine are identified and reported according to enterprise procedures
  • Adjustments or corrections are carried out according to specified procedures and are consistent with operator's skill level
  • Laminating machine operation is checked to ensure correct operation
  • Process adjustments to eliminate problems are reported according to enterprise procedures
  • Faulty performance of equipment is identified and reported according to enterprise procedures
       
Element: Conduct shutdown of production process
  • Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures
  • Shutdown is conducted in association with fellow workers and in compliance with OHS requirements
  • Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
  • Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  • Repair/adjustment is verified prior to resumption of operations
       
Element: Clean laminating machine at end of run
  • Laminating machine is disengaged and cleaned ready for next run
  • Adhesive system is washed up ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures
  • In-line printing/coating/converting/binding/finishing units are cleaned ready for next run
  • Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run
  • Production records or other documentation are accurately completed where required by enterprise procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the following is essential:

produce a basic laminated product that meets job specifications, production timeframes and quality standards

demonstrate an ability to find and use information relevant to the task from a variety of information sources

operate laminating machine to complete TWO two-ply jobs on different substrates and of different sizes (if possible including one in-line process) according to manufacturer's and job specifications, enterprise procedures and the listed Performance Criteria

demonstrate use of computerised control, monitoring and data entry systems if available and appropriate.

Context of and specific resources for assessment

Assessment must ensure:

assessment may take place on the job, off the job or a combination of these

off the job must be undertaken in a closely simulated workplace environment.

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:

direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:

ICPCF281C Set up machine for basic laminating

ICPSU201C Prepare, load and unload reels and cores on and off machine

ICPSU208C Operate and monitor machines (basic).


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

OHS in relation to operating machinery

communication skills when monitoring and verifying performance using process control systems

planning and organising the correct shutdown sequence

teamwork when conducting shutdown with fellow workers

using technology to adjusting machinery to improve performance

identifying problems and developing solutions

Required knowledge

OHS factors that must be considered when operating web machine transport and delivery systems

areas of the reel stand that should be monitored to ensure trouble-free operation

checks needed when substrate is removed from the machine

OHS factors that must be considered when maintaining the laminating and in-line processes

assuring registration of laminating

areas of the in-line processes that should be monitored to ensure a quality product

laminating problems that may occur during the operation of the machine?

adjustments or correction procedures that may need to be made to ensure accurate operation of the process

important tasks that must be performed to correctly shut down the machine

areas of the machine that need regular cleaning

materials that need to be cleaned from the machine

keeping the machine clear of surface rust (condensation)

quality aspects that should be considered in a completed laminated job

alterations needed to production to meet client requirements

machine manuals, safety and other documentation that are relevant to this task and where they are kept and information that is included in these documents

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Substrate handling may include:

wide and narrow reel handling systems.

Adhesives may include:

range of single or two component adhesives used in basic laminating.

In-line process may include:

minor processes that are integral to this competency can include basic in-line operations such as perforating, numbering, slitting that do not in themselves constitute another defined unit of competency. Where a major in-line process is defined as a separate competency (eg flat-bed cutting, folding) it should be assessed as such.

Laminating process may include:

moisture, chemical and thermal cured, and extrusion process.

Laminating units may include:

range of manual, semi-automated, fully automated and computerised process control.

Substrate types may include:

range of absorbent and non-absorbent, transparent and non-transparent substrates within the major categories of paper, plastics and metals.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Reel stand is monitored and adjusted to ensure efficient continuous operation 
Web control system is monitored and adjusted to ensure correct tension and accurate continuous positioning of the web for efficient operation 
Substrate is added to the process according to job specifications 
Reel rewind section is monitored and adjusted to maintain correct tension and to ensure no marks, blemishes or damage to finished product 
Substrate is removed from process according to job specifications 
Sheeting section is monitored and adjusted to ensure quality and efficient product delivery 
Registration of laminating is monitored and adjusted to ensure quality of product meets the standard of the approved sample 
Pressures are monitored and adjusted to ensure quality of product meets the standard of the approved sample 
Adhesion is monitored and adjusted to ensure quality of product meets the standard of the approved sample 
Basic in-line printing/coating/converting/binding/finishing process(es) are monitored and adjusted to ensure the quality of product meets the standard of the approved sample 
Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule 
Production is maintained according to OHS requirements, manufacturer's specifications and enterprise procedures 
Manual and/or automatic control is used according to job specifications 
Performance is monitored and verified using the process control system according to enterprise procedures 
Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention 
Waste is sorted according to enterprise procedures 
Problems in laminating machine are identified and reported according to enterprise procedures 
Adjustments or corrections are carried out according to specified procedures and are consistent with operator's skill level 
Laminating machine operation is checked to ensure correct operation 
Process adjustments to eliminate problems are reported according to enterprise procedures 
Faulty performance of equipment is identified and reported according to enterprise procedures 
Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures 
Shutdown is conducted in association with fellow workers and in compliance with OHS requirements 
Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures 
Machine faults requiring repair are identified and reported to designated person according to enterprise procedures 
Repair/adjustment is verified prior to resumption of operations 
Laminating machine is disengaged and cleaned ready for next run 
Adhesive system is washed up ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures 
In-line printing/coating/converting/binding/finishing units are cleaned ready for next run 
Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run 
Production records or other documentation are accurately completed where required by enterprise procedures 

Forms

Assessment Cover Sheet

ICPCF282C - Produce basic laminated product
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

ICPCF282C - Produce basic laminated product

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: