Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

ICPPR211C Mapping and Delivery Guide
Mount and proof flexographic plates for basic printing

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency ICPPR211C - Mount and proof flexographic plates for basic printing
Description This unit describes the performance outcomes, skills and knowledge required to mount and proof flexographic plates for routine printing.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application This unit requires the individual to prepare and mount flexographic plates and plate cylinders. Plates are proofed and cylinders are checked for registration.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Printing
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Confirm routine job specifications
  • Job requirements are read and interpreted from job documentation or production control system
  • Set up is carried out correctly in minimum time with minimum wastage
  • Prior inspections are completed and signed off
       
Element: Prepare flexographic plates
  • Plate height and relief are measured
  • Plates are trimmed and prepared according to mounting system requirements
  • Mounting adhesive is selected to achieve correct PCD (Pitch Circle Diameter) of specified plate cylinders and gears
       
Element: Prepare plate cylinders
  • Plate cylinders/seamless sleeves are selected, cleaned and prepared and correct gears are mounted
  • Sleeves and correct gears on mandrels are selected, cleaned, prepared and mounted to meet routine job specifications
  • TIR (Total Indicated Runout) is checked to be within specified tolerances on plate cylinders
  • Selected mounting adhesive is applied to plate cylinders
       
Element: Mount and/or proof flexographic plates on mounting/proofing machine
  • Plates are prepared and mounted on cylinders using pin mount or microdot systems or sleeves according to chart number/print direction OR
  • Plate mounting sheet is prepared to meet routine job specifications AND
  • Plates are mounted to position on plate mounting sheet or camera targets AND
  • Plate mounting sheet is installed and tensioned onto plate cylinder to specified chart number/print direction
  • Plates are proofed and each plate cylinder is checked for register
  • Flexographic plates are trimmed and taped down according to printing press requirements
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the ability to:

prepare and mount flexographic plates and plate cylinders. Produce print direction chart and check registration, if necessary

demonstrate an ability to find and use information relevant to the task from a variety of information sources

mount and proof flexographic plates on TWO occasions for basic jobs, according to enterprise procedures and the Performance Criteria

evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.

Context of and specific resources for assessment

Assessment must ensure:

assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment

flexographic printing machines, pin mounted or microdot mounting systems, print direction chart.

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:

direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:

ICPPR313C Set up for basic flexographic printing

ICPPR314C Produce basic flexographic printed product.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

OHS in relation to operating machinery such as safely switching off machinery before cleaning is started

communication of ideas and information by interpreting job tickets and requirements

collecting, analysing and organising information by collecting and assessing data about printing process and machine specifications and characteristics and how these interact

planning and organising activities by providing input into production scheduling about time requirements for set up to ensure efficient operation

teamwork when working with other workers to coordinate set up to ensure efficient operation

mathematical ideas and techniques by calculating plate position

problem-solving skills by recognising proofing faults and determining adjustments to correct them

use of technology by using monitoring equipment and interpreting readouts

Required knowledge

job requirements

vital information on the job ticket

checks that were undertaken prior to set up (availability of materials etc.)

flexographic printing plates and mounting systems

OHS concerns that are there when mounting and proofing plates

choosing the correct plates for the job

the use of cushion type mounting material

avoiding damage to the plate when mounting plates

options that are available to seal the edges of plates when mounting

plate height

TIR affect on press performance

the term V-block mounting

V-block mounting

proofing and adjustment

procedures that are followed to have the print approved

quality control measurements that should be applied to the proof to test against known standards

checks to be made on the initial print prior to running

recording the final results for future reference

minimising registration errors

information sources

machine manuals and safety documentation that are relevant to this task and where they are kept

information that is included in these documents

other sources of information that are available

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Jobs may include:

surface prints.

Types of plates may include:

range of plate thicknesses used in flexography

range of mounting adhesives.

Routine may include:

routine within this context relates to the set up and production of print runs that involve routine set up and routine production. The set up of equipment and production is straightforward and does not involve a significant amount of deviation from using standard equipment settings. In this sense, routine does not refer to a job that an individual might repeat on a regular basis.

Inks/coatings may include:

range of standard inks commonly used in 1-2 colour printing.

Colour matching systems may include:

use of visual colour assessment and densitometry to match basic standard colours under controlled lighting conditions.

Machines may include:

a range of stack, in-line and central impression flexographic printing machines with various plate cylinder drives and mounting systems.

Design may include:

colours, simple graphics and text. Minor variation in registration and position.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are read and interpreted from job documentation or production control system 
Set up is carried out correctly in minimum time with minimum wastage 
Prior inspections are completed and signed off 
Plate height and relief are measured 
Plates are trimmed and prepared according to mounting system requirements 
Mounting adhesive is selected to achieve correct PCD (Pitch Circle Diameter) of specified plate cylinders and gears 
Plate cylinders/seamless sleeves are selected, cleaned and prepared and correct gears are mounted 
Sleeves and correct gears on mandrels are selected, cleaned, prepared and mounted to meet routine job specifications 
TIR (Total Indicated Runout) is checked to be within specified tolerances on plate cylinders 
Selected mounting adhesive is applied to plate cylinders 
Plates are prepared and mounted on cylinders using pin mount or microdot systems or sleeves according to chart number/print direction OR 
Plate mounting sheet is prepared to meet routine job specifications AND 
Plates are mounted to position on plate mounting sheet or camera targets AND 
Plate mounting sheet is installed and tensioned onto plate cylinder to specified chart number/print direction 
Plates are proofed and each plate cylinder is checked for register 
Flexographic plates are trimmed and taped down according to printing press requirements 

Forms

Assessment Cover Sheet

ICPPR211C - Mount and proof flexographic plates for basic printing
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

ICPPR211C - Mount and proof flexographic plates for basic printing

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: