Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

ICPPRN262 Mapping and Delivery Guide
Produce foil stamped product

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency ICPPRN262 - Produce foil stamped product
Description
Employability Skills
Learning Outcomes and Application This unit describes the skills and knowledge required to produce a foil stamped product using a gold blocking or hot foil machine in accordance with product quality standards.It applies to individuals who work under direct supervision but are responsible for preparing materials, monitoring and cleaning equipment and machinery and ensuring the production process is maintained.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the printing field of work and include access to special purpose tools, equipment and materials.

Assessors must satisfy NVR/AQTF assessor requirements.

Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Maintain operation of delivery systems
  • Delivery systems are monitored and adjusted to ensure efficient and continuous operation, without damage to finished product
  • Substrate is added to and removed from process according to job instructions
       
Element: Maintain production process
  • Production process is operated in association with fellow workers and according to company specifications and planned daily schedule
  • If necessary, location of objects into fixtures/jigs is monitored and adjusted
  • Foil transfer system is monitored and adjusted to ensure quality of printed product meets the approved proof standard
  • Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure quality of product meets the approved proof standard
  • Production is maintained within work health and safety (WHS) requirements and company and manufacturer’s specifications
  • Manual and/or automatic control is used as per specification
  • Performance is monitored and verified using the process control system according to enterprise procedures
  • Foil performance and position of print are monitored and adjusted throughout production run
  • Waste is sorted according to enterprise procedures
       
Element: Identify and rectify problems
  • Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
  • Process adjustments to eliminate problems are reported according to enterprise procedures
  • Faulty performance of equipment is identified and reported according to enterprise procedures
  • Problems in foil stamping machine operation are identified and reported according to enterprise procedures
  • Adjustments or corrections are carried out according to specified procedures and consistent with operator’s skill level
  • Foil stamping machine operation is checked to ensure correct operation
       
Element: Conduct shutdown of production process
  • Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
  • Shutdown is conducted in association with fellow workers and in compliance with WHS requirements
  • Unused foil is correctly labelled and stored according to manufacturer/supplier specifications and enterprise procedures
  • Waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
  • All product is removed from operating area
  • Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  • Repair/adjustment is verified prior to resumption of operations
       
Element: Clean printing machine at end of print run
  • Units are cleaned ready for next run
  • Transportation and delivery systems are disengaged and cleaned ready for next run
  • Production records or other documentation are accurately completed, where required by enterprise procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain operation of delivery systems

1.1 Delivery systems are monitored and adjusted to ensure efficient and continuous operation, without damage to finished product

1.2 Substrate is added to and removed from process according to job instructions

2. Maintain production process

2.1 Production process is operated in association with fellow workers and according to company specifications and planned daily schedule

2.2 If necessary, location of objects into fixtures/jigs is monitored and adjusted

2.3 Foil transfer system is monitored and adjusted to ensure quality of printed product meets the approved proof standard

2.4 Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure quality of product meets the approved proof standard

2.5 Production is maintained within work health and safety (WHS) requirements and company and manufacturer’s specifications

2.6 Manual and/or automatic control is used as per specification

2.7 Performance is monitored and verified using the process control system according to enterprise procedures

2.8 Foil performance and position of print are monitored and adjusted throughout production run

2.9 Waste is sorted according to enterprise procedures

3. Identify and rectify problems

3.1 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.2 Process adjustments to eliminate problems are reported according to enterprise procedures

3.3 Faulty performance of equipment is identified and reported according to enterprise procedures

3.4 Problems in foil stamping machine operation are identified and reported according to enterprise procedures

3.5 Adjustments or corrections are carried out according to specified procedures and consistent with operator’s skill level

3.6 Foil stamping machine operation is checked to ensure correct operation

4. Conduct shutdown of production process

4.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

4.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

4.3 Unused foil is correctly labelled and stored according to manufacturer/supplier specifications and enterprise procedures

4.4 Waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

4.5 All product is removed from operating area

4.6 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

4.7 Repair/adjustment is verified prior to resumption of operations

5. Clean printing machine at end of print run

5.1 Units are cleaned ready for next run

5.2 Transportation and delivery systems are disengaged and cleaned ready for next run

5.3 Production records or other documentation are accurately completed, where required by enterprise procedures

Evidence of the ability to:

operate a gold blocking or hot foil stamping machine ensuring an efficient production flow that maintains product quality standards. Any production problems are anticipated and rectified with minimum downtime. The machine is correctly shut down and cleaned according to work health and safety (WHS) guidelines

demonstrate use of control, monitoring and data entry systems

demonstrate an ability to find and use information relevant to the task from a variety of information sources

produce TWO foil stamped products (if possible including at least one in-line process if relevant) according to job specifications and enterprise procedures.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

Maintaining in-feed and delivery of reel or sheet or 3D object transportation section

identify WHS concerns when operating a transportation system

For reel systems only

explain why tracking the web is important to position and register

identify implications if web is not spliced correctly

list identification used for web splices

describe precautions to ensure rewound product is of consistent, acceptable quality

For sheet systems only

explain why sheets are fanned before loading into the press

describe impact printing double sheets has on the foil stamped product

list components which, if sheeted, can be adjusted to ensure correct delivery

explain how printed material below acceptable standard is identified

describe aspects of loading and ejection that need to be monitored

Maintaining the foil stamping process

identify major WHS concerns when foil stamping

describe considerations that contribute to determining the ideal press speed

explain at what interval the product should be checked for consistency

identify the cause of non-image areas of the print filling in

describe remedial action if the edges of the print are jagged

explain why the use of anti-set off spray is not recommended when foil stamping

describe how to adjust the machine to correct a shift in image position on the object

Shutdown and cleaning of the press

identify dangers of solvents and solutions used to clean the press and printing dyes

describe how dyes should be stored following printing

list the effect of poorly stored dyes

identify parts of the machine to be thoroughly cleaned following the print run

list components to be inspected for wear following the print run

identify records important for following or repeat prints

Information sources

locate machine manuals, safety and other documentation relevant to this task and outline information included.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain operation of delivery systems

1.1 Delivery systems are monitored and adjusted to ensure efficient and continuous operation, without damage to finished product

1.2 Substrate is added to and removed from process according to job instructions

2. Maintain production process

2.1 Production process is operated in association with fellow workers and according to company specifications and planned daily schedule

2.2 If necessary, location of objects into fixtures/jigs is monitored and adjusted

2.3 Foil transfer system is monitored and adjusted to ensure quality of printed product meets the approved proof standard

2.4 Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure quality of product meets the approved proof standard

2.5 Production is maintained within work health and safety (WHS) requirements and company and manufacturer’s specifications

2.6 Manual and/or automatic control is used as per specification

2.7 Performance is monitored and verified using the process control system according to enterprise procedures

2.8 Foil performance and position of print are monitored and adjusted throughout production run

2.9 Waste is sorted according to enterprise procedures

3. Identify and rectify problems

3.1 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.2 Process adjustments to eliminate problems are reported according to enterprise procedures

3.3 Faulty performance of equipment is identified and reported according to enterprise procedures

3.4 Problems in foil stamping machine operation are identified and reported according to enterprise procedures

3.5 Adjustments or corrections are carried out according to specified procedures and consistent with operator’s skill level

3.6 Foil stamping machine operation is checked to ensure correct operation

4. Conduct shutdown of production process

4.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

4.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

4.3 Unused foil is correctly labelled and stored according to manufacturer/supplier specifications and enterprise procedures

4.4 Waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

4.5 All product is removed from operating area

4.6 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

4.7 Repair/adjustment is verified prior to resumption of operations

5. Clean printing machine at end of print run

5.1 Units are cleaned ready for next run

5.2 Transportation and delivery systems are disengaged and cleaned ready for next run

5.3 Production records or other documentation are accurately completed, where required by enterprise procedures

This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Delivery systems MUST include EITHER:

reel

OR

sheet

Monitoring and adjusting MUST include EITHER:

reel stand and rewind section

web control system

sheeting section

set off / marking prevention system

in-line loading

in-line injection

OR

feeder and delivery

sheet pick-up and transport system

transfer systems

set off / marking prevention system

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Delivery systems are monitored and adjusted to ensure efficient and continuous operation, without damage to finished product 
Substrate is added to and removed from process according to job instructions 
Production process is operated in association with fellow workers and according to company specifications and planned daily schedule 
If necessary, location of objects into fixtures/jigs is monitored and adjusted 
Foil transfer system is monitored and adjusted to ensure quality of printed product meets the approved proof standard 
Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure quality of product meets the approved proof standard 
Production is maintained within work health and safety (WHS) requirements and company and manufacturer’s specifications 
Manual and/or automatic control is used as per specification 
Performance is monitored and verified using the process control system according to enterprise procedures 
Foil performance and position of print are monitored and adjusted throughout production run 
Waste is sorted according to enterprise procedures 
Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention 
Process adjustments to eliminate problems are reported according to enterprise procedures 
Faulty performance of equipment is identified and reported according to enterprise procedures 
Problems in foil stamping machine operation are identified and reported according to enterprise procedures 
Adjustments or corrections are carried out according to specified procedures and consistent with operator’s skill level 
Foil stamping machine operation is checked to ensure correct operation 
Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures 
Shutdown is conducted in association with fellow workers and in compliance with WHS requirements 
Unused foil is correctly labelled and stored according to manufacturer/supplier specifications and enterprise procedures 
Waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures 
All product is removed from operating area 
Machine faults requiring repair are identified and reported to designated person according to enterprise procedures 
Repair/adjustment is verified prior to resumption of operations 
Units are cleaned ready for next run 
Transportation and delivery systems are disengaged and cleaned ready for next run 
Production records or other documentation are accurately completed, where required by enterprise procedures 

Forms

Assessment Cover Sheet

ICPPRN262 - Produce foil stamped product
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

ICPPRN262 - Produce foil stamped product

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: