Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

ICPSCP374 Mapping and Delivery Guide
Operate a semi-automatic screen printing machine

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency ICPSCP374 - Operate a semi-automatic screen printing machine
Description
Employability Skills
Learning Outcomes and Application This unit describes the skills and knowledge required to produce a print on a range of common substrates, using semi-automatic equipment and screening techniques.It applies to individuals working in the printing and graphic arts industry who may have to set up and operate power-driven or hand-operated screen printing machines. They may have to provide leadership and guidance to others and have some limited responsibility for the output of others.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the screen printing field of work and include access to cleaning chemicals and semi-automatic screen printing machines.

Assessors must satisfy NVR/AQTF assessor requirements.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Identify job requirements
  • Substrate is checked against job specifications with any irregularities reported and rectified where possible
  • Ink is checked against job specifications
  • Stencil is checked against job specifications
       
Element: Prepare machine to print
  • Substrate position and stencil registration are adjusted according to job specifications
  • Ink is applied to screen in quantity required for screen size
  • Equipment is kept clean and spills are minimised
       
Element: Produce proof print
  • Proof print is run off and checked for colour, strength, registration, adhesion, clarity, gloss level, drying or curing, artwork detail and other technical aspects according to job specifications
  • Adjustments are made according to product and machine specifications
  • Belt speed and energy required are set to achieve desired curing or drying properties
  • Appropriate approval to commence production is sought prior to commencement
       
Element: Run job and monitor print quality
  • Printing speed production is adjusted to maximise quality and output
  • Print quality is continuously evaluated and adjusted as required
  • Effects of ink alterations during run are monitored and any discrepancy is notified according to enterprise procedures
  • Workplace documentation is completed as required
  • Curing and drying are constantly monitored and adjusted according to manufacturer or supplier and job specifications
       
Element: Carry out routine user maintenance
  • Equipment is cleaned according to enterprise procedures
  • Fault conditions are identified and reported according to enterprise procedures
       
Element: Stack production output
  • Output is checked for thorough drying or curing before stacking
  • Job identification is labelled and recorded
  • Job status and progress are checked against job specifications and any necessary action is taken
       
Element: Conduct shutdown of production process
  • Material is transferred to correct destination in safe manner
  • Excess ink, screens, squeegees and flood coaters are removed and cleaned according to work health and safety (WHS) requirements and manufacturer or supplier specifications
  • Waste materials and chemicals are disposed of according to manufacturer or supplier specifications, regulatory requirements and enterprise procedures
  • Equipment and surrounding areas are cleaned according to manufacturer or supplier specifications and enterprise procedures
  • Tools and equipment are stored and maintained according to manufacturer or supplier to ensure ease of access and operator safety
  • Correct procedure for dealing with spilt chemicals is demonstrated according to WHS requirements
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1 Identify job requirements

1.1 Substrate is checked against job specifications with any irregularities reported and rectified where possible

1.2 Ink is checked against job specifications

1.3 Stencil is checked against job specifications

2 Prepare machine to print

2.1 Substrate position and stencil registration are adjusted according to job specifications

2.2 Ink is applied to screen in quantity required for screen size

2.3 Equipment is kept clean and spills are minimised

3 Produce proof print

3.1 Proof print is run off and checked for colour, strength, registration, adhesion, clarity, gloss level, drying or curing, artwork detail and other technical aspects according to job specifications

3.2 Adjustments are made according to product and machine specifications

3.3 Belt speed and energy required are set to achieve desired curing or drying properties

3.4 Appropriate approval to commence production is sought prior to commencement

4 Run job and monitor print quality

4.1 Printing speed production is adjusted to maximise quality and output

4.2 Print quality is continuously evaluated and adjusted as required

4.3 Effects of ink alterations during run are monitored and any discrepancy is notified according to enterprise procedures

4.4 Workplace documentation is completed as required

4.5 Curing and drying are constantly monitored and adjusted according to manufacturer or supplier and job specifications

5 Carry out routine user maintenance

5.1 Equipment is cleaned according to enterprise procedures

5.2 Fault conditions are identified and reported according to enterprise procedures

6 Stack production output

6.1 Output is checked for thorough drying or curing before stacking

6.2 Job identification is labelled and recorded

6.3 Job status and progress are checked against job specifications and any necessary action is taken

7 Conduct shutdown of production process

7.1 Material is transferred to correct destination in safe manner

7.2 Excess ink, screens, squeegees and flood coaters are removed and cleaned according to work health and safety (WHS) requirements and manufacturer or supplier specifications

7.3 Waste materials and chemicals are disposed of according to manufacturer or supplier specifications, regulatory requirements and enterprise procedures

7.4 Equipment and surrounding areas are cleaned according to manufacturer or supplier specifications and enterprise procedures

7.5 Tools and equipment are stored and maintained according to manufacturer or supplier to ensure ease of access and operator safety

7.6 Correct procedure for dealing with spilt chemicals is demonstrated according to WHS requirements

Evidence of the ability to:

complete TWO different jobs on a semi- automatic machine according to relevant job, manufacturer, enterprise and health and safety requirements.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

outline the process for recording and reporting any substrate irregularities

describe the process for checking ink compatibility and stencil compatibility

discuss limitations when setting the substrate position and the precautions required when applying ink to the screen

describe the products and materials that are used to keep the equipment clean

describe health and safety concerns when producing a semi-automatic print

outline the quality control devices that are used to check the print standards and variables or tolerances to note when checking the print against the proof

describe the relationship between ink film thickness and ink density and acceptable maximum and minimum ink densities

discuss the properties that determine belt speed and heat unit settings for curing

identify the person responsible for final approval before commencing the production run

outline the process for quality inspection during printing and the frequency of inspection

discuss the importance of monitoring ink during the print run

discuss the purpose of workplace documentation

outline health and safety concerns in relationship to monitoring drying or curing systems

describe the maintenance that should be carried out on this machine and the importance of reporting faulty equipment

describe stacking, storing and handling processes and the importance of labelling and recording processes

describe the health and safety practices that must be adhered to when reclaiming screens

describe the importance of keeping equipment and surrounding areas clean, including the cleaning of screens and squeegees

describe the correct procedures for disposing of liquid waste

outline the processes for storing screens to minimise damage

identify required manuals, safety and other documentation and briefly outline the relevant information in each source.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1 Identify job requirements

1.1 Substrate is checked against job specifications with any irregularities reported and rectified where possible

1.2 Ink is checked against job specifications

1.3 Stencil is checked against job specifications

2 Prepare machine to print

2.1 Substrate position and stencil registration are adjusted according to job specifications

2.2 Ink is applied to screen in quantity required for screen size

2.3 Equipment is kept clean and spills are minimised

3 Produce proof print

3.1 Proof print is run off and checked for colour, strength, registration, adhesion, clarity, gloss level, drying or curing, artwork detail and other technical aspects according to job specifications

3.2 Adjustments are made according to product and machine specifications

3.3 Belt speed and energy required are set to achieve desired curing or drying properties

3.4 Appropriate approval to commence production is sought prior to commencement

4 Run job and monitor print quality

4.1 Printing speed production is adjusted to maximise quality and output

4.2 Print quality is continuously evaluated and adjusted as required

4.3 Effects of ink alterations during run are monitored and any discrepancy is notified according to enterprise procedures

4.4 Workplace documentation is completed as required

4.5 Curing and drying are constantly monitored and adjusted according to manufacturer or supplier and job specifications

5 Carry out routine user maintenance

5.1 Equipment is cleaned according to enterprise procedures

5.2 Fault conditions are identified and reported according to enterprise procedures

6 Stack production output

6.1 Output is checked for thorough drying or curing before stacking

6.2 Job identification is labelled and recorded

6.3 Job status and progress are checked against job specifications and any necessary action is taken

7 Conduct shutdown of production process

7.1 Material is transferred to correct destination in safe manner

7.2 Excess ink, screens, squeegees and flood coaters are removed and cleaned according to work health and safety (WHS) requirements and manufacturer or supplier specifications

7.3 Waste materials and chemicals are disposed of according to manufacturer or supplier specifications, regulatory requirements and enterprise procedures

7.4 Equipment and surrounding areas are cleaned according to manufacturer or supplier specifications and enterprise procedures

7.5 Tools and equipment are stored and maintained according to manufacturer or supplier to ensure ease of access and operator safety

7.6 Correct procedure for dealing with spilt chemicals is demonstrated according to WHS requirements

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Substrate is checked against job specifications with any irregularities reported and rectified where possible 
Ink is checked against job specifications 
Stencil is checked against job specifications 
Substrate position and stencil registration are adjusted according to job specifications 
Ink is applied to screen in quantity required for screen size 
Equipment is kept clean and spills are minimised 
Proof print is run off and checked for colour, strength, registration, adhesion, clarity, gloss level, drying or curing, artwork detail and other technical aspects according to job specifications 
Adjustments are made according to product and machine specifications 
Belt speed and energy required are set to achieve desired curing or drying properties 
Appropriate approval to commence production is sought prior to commencement 
Printing speed production is adjusted to maximise quality and output 
Print quality is continuously evaluated and adjusted as required 
Effects of ink alterations during run are monitored and any discrepancy is notified according to enterprise procedures 
Workplace documentation is completed as required 
Curing and drying are constantly monitored and adjusted according to manufacturer or supplier and job specifications 
Equipment is cleaned according to enterprise procedures 
Fault conditions are identified and reported according to enterprise procedures 
Output is checked for thorough drying or curing before stacking 
Job identification is labelled and recorded 
Job status and progress are checked against job specifications and any necessary action is taken 
Material is transferred to correct destination in safe manner 
Excess ink, screens, squeegees and flood coaters are removed and cleaned according to work health and safety (WHS) requirements and manufacturer or supplier specifications 
Waste materials and chemicals are disposed of according to manufacturer or supplier specifications, regulatory requirements and enterprise procedures 
Equipment and surrounding areas are cleaned according to manufacturer or supplier specifications and enterprise procedures 
Tools and equipment are stored and maintained according to manufacturer or supplier to ensure ease of access and operator safety 
Correct procedure for dealing with spilt chemicals is demonstrated according to WHS requirements 

Forms

Assessment Cover Sheet

ICPSCP374 - Operate a semi-automatic screen printing machine
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

ICPSCP374 - Operate a semi-automatic screen printing machine

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: