Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

ICPSU207C Mapping and Delivery Guide
Prepare machine for operation (basic)

Version 1.0
Issue Date: March 2024


Qualification -
Unit of Competency ICPSU207C - Prepare machine for operation (basic)
Description This unit describes the performance outcomes, skills and knowledge required to prepare machines and assist with their operation according to enterprise procedures. It is an integral part of most printing and finishing machine set ups but need not be assessed separately unless it represents the main job of the worker. It can also be used to assess processes on dedicated machines.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application This unit is intended to be used by machine minders and offsiders assisting in the operation of a machine.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Support
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare or set up substrates (or loads)
  • Job sheets or equivalent instructions are interpreted correctly
  • Product is located, checked and prepared to meet job specifications according to established enterprise procedures and OHS procedures
  • Faulty material is visually identified and removed according to established enterprise procedures and OHS procedures
       
Element: Set up reel systems (OR Element 3)
  • Unwind reel is set up and adjusted to suit job requirements
  • Webbing procedures are carried out according to enterprise procedures
  • Web-control system is set up and adjusted to suit job requirements
  • Reels are spliced/joined to suit job requirements
  • Rewind reel is set up and adjusted to suit job requirements
  • Folder is set up and adjusted to suit job requirements
  • Sheeter is set up and adjusted to suit job requirements
  • Readiness of transport and delivery systems is reported according to enterprise procedures for final adjustments by designated person
       
Element: Set up sheet or product systems (OR Element 2)
  • Feeder is set up and adjusted to suit job requirements
  • Sheet/product pick-up and transportation system is set up and adjusted to suit job requirements
  • Transfer systems are set up and adjusted to suit job requirements
  • Delivery is set up and adjusted to suit job requirements
  • Product is removed from process according to job instructions
  • Sheet/product transfer and control system is set up and adjusted to suit job requirements
  • Readiness of transport and delivery systems is reported according to enterprise procedures for final adjustments by designated person, if required
       
Element: Prepare machine
  • Machine is set up according to job instructions
  • Inks, glues, liquid and or other materials are loaded as required according to manufacturer's instructions and enterprise procedures
  • Plates, cutting or other devices are installed as required according to manufacturer's instructions and enterprise procedures
  • Registration, alignment or centring is confirmed according to machine manufacturer's/supplier's instructions and enterprise procedures
  • Machine is run through cycle at the same time ensuring that the substrate/product is positioned properly and that the process is being performed according to established workplace and OHS procedures
  • Readiness of machine is reported according to enterprise procedures for final adjustments and proofing by designated person, if required
       
Element: Conduct shutdown of production process
  • Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures
  • Shutdown is conducted in association with fellow workers, if required, and in compliance with OHS requirements
  • Unused materials are stored according to manufacturer's/supplier's specifications and enterprise procedures
  • Used plates, cutting and other devices are removed and stored according to manufacturer's/supplier's specifications and enterprise procedures
  • All product is removed from operating area according to enterprise procedures and OHS standards
  • Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  • Repair/adjustment is verified prior to resumption of operations
       
Element: Clean and wash up machine at end of run
  • Machine sections, as relevant to process, are cleaned ready for next run
  • Inking/gluing/coating system, if used in process, is washed up ready for next run, and waste is disposed of according to enterprise and regulatory requirements
  • In-line printing/converting/binding/finishing/coating units are cleaned ready for next run
  • Feed, transportation and delivery systems are disengaged and cleaned ready for next run
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the ability to:

demonstrate all safety devices on the machine

prepare machines and assist with their operation according to enterprise procedures

prepare and set up to the stage of final adjustment of any ONE machine according to manufacturer's specifications and the listed Performance Criteria OR set up a minor process on a dedicated machine

evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.

Context of and specific resources for assessment

Assessment must ensure:

assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment

a printing or converting machine in a production environment.

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:

direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

OHS in relation to operating machinery such as safely switching off machinery before cleaning is started

communication of ideas and information by interpreting job tickets

collecting, analysing and organising information by reading data on substrates, inks and glues to ensure correct usage and handling

planning and organising activities by deciding on a sequence of set ups and wash-ups to ensure efficient operation

teamwork when working with others to ensure efficient set up and wash-up

mathematical ideas and techniques by calculating substrate and other consumable requirements for job

problem-solving skills by recognising and reporting problems in set up (or wash-up)

use of technology by using monitoring systems

Required knowledge

handling of supplies, parts and finished product

avoiding back strain when lifting heavy objects

avoiding damaging finished product

supplies that require special handling

substrate preparation and machine set up procedures

OHS considerations when preparing substrates and setting up a machine

procedures for the disposal of faulty materials

possible danger areas of the machine

registration section of the machine

function of the registration section of the machine

problems that could interrupt the running cycle of the machine

shutdown procedures

areas of the Machine that are modified during shutdown

areas of the machine that should be checked for possible repair

details that should be included when labelling unused ink

cleaning and washing machine

OHS considerations when washing up a machine

ineffective wash-up affecting the following production run

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Product may include:

all substrates and paper or plastic converting products.

Enterprise procedures may include:

range of enterprise procedures within defined work area.

Machines may include:

range of printing, converting, binding, corrugating, laminating, coating processes. Also minor processes including in-line auto packers, down stackers, or stackers, pile turners and wrappers on dedicated machines.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job sheets or equivalent instructions are interpreted correctly 
Product is located, checked and prepared to meet job specifications according to established enterprise procedures and OHS procedures 
Faulty material is visually identified and removed according to established enterprise procedures and OHS procedures 
Unwind reel is set up and adjusted to suit job requirements 
Webbing procedures are carried out according to enterprise procedures 
Web-control system is set up and adjusted to suit job requirements 
Reels are spliced/joined to suit job requirements 
Rewind reel is set up and adjusted to suit job requirements 
Folder is set up and adjusted to suit job requirements 
Sheeter is set up and adjusted to suit job requirements 
Readiness of transport and delivery systems is reported according to enterprise procedures for final adjustments by designated person 
Feeder is set up and adjusted to suit job requirements 
Sheet/product pick-up and transportation system is set up and adjusted to suit job requirements 
Transfer systems are set up and adjusted to suit job requirements 
Delivery is set up and adjusted to suit job requirements 
Product is removed from process according to job instructions 
Sheet/product transfer and control system is set up and adjusted to suit job requirements 
Readiness of transport and delivery systems is reported according to enterprise procedures for final adjustments by designated person, if required 
Machine is set up according to job instructions 
Inks, glues, liquid and or other materials are loaded as required according to manufacturer's instructions and enterprise procedures 
Plates, cutting or other devices are installed as required according to manufacturer's instructions and enterprise procedures 
Registration, alignment or centring is confirmed according to machine manufacturer's/supplier's instructions and enterprise procedures 
Machine is run through cycle at the same time ensuring that the substrate/product is positioned properly and that the process is being performed according to established workplace and OHS procedures 
Readiness of machine is reported according to enterprise procedures for final adjustments and proofing by designated person, if required 
Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures 
Shutdown is conducted in association with fellow workers, if required, and in compliance with OHS requirements 
Unused materials are stored according to manufacturer's/supplier's specifications and enterprise procedures 
Used plates, cutting and other devices are removed and stored according to manufacturer's/supplier's specifications and enterprise procedures 
All product is removed from operating area according to enterprise procedures and OHS standards 
Machine faults requiring repair are identified and reported to designated person according to enterprise procedures 
Repair/adjustment is verified prior to resumption of operations 
Machine sections, as relevant to process, are cleaned ready for next run 
Inking/gluing/coating system, if used in process, is washed up ready for next run, and waste is disposed of according to enterprise and regulatory requirements 
In-line printing/converting/binding/finishing/coating units are cleaned ready for next run 
Feed, transportation and delivery systems are disengaged and cleaned ready for next run 

Forms

Assessment Cover Sheet

ICPSU207C - Prepare machine for operation (basic)
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

ICPSU207C - Prepare machine for operation (basic)

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: