Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

ICPSU208C Mapping and Delivery Guide
Operate and monitor machines (basic)

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency ICPSU208C - Operate and monitor machines (basic)
Description This unit describes the performance outcomes, skills and knowledge required to operate and monitor machines under supervision according to enterprise requirements.This unit is an integral part of most printing and converting, binding and finishing produce units. It should only be assessed separately when it constitutes the worker's main job.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application This unit is intended to be used by machine minders and offsiders assisting in the operation of a machine. It is an integral part of most printing and finishing machine produce units but need not be assessed separately unless it represents the main job of the worker. It can also be used to assess minor processes on dedicated machines.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Support
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Operate and monitor reel systems (OR Element 2)
  • Job sheets or equivalent instructions are interpreted correctly
  • Reel stand is monitored and adjusted to ensure efficient continuous operation according to job instructions
  • Web control system is monitored and minor adjustments made to ensure correct tension and accurate continuous positioning of the web for efficient
  • Substrate is added to process according to job instructions
  • Reel rewind section is monitored and minor adjustments made to maintain correct tension and to ensure no marks, blemishes or damage to finished product
  • Substrate is removed from process according to job instructions
  • Sheeting section is monitored and minor adjustments made to ensure quality and efficient product delivery
  • Need for major adjustments to process are identified and reported according to company operating procedure to designated person
       
Element: Operate and monitor sheet or product systems (OR Element 1)
  • Job sheets or equivalent instructions are interpreted correctly
  • Feeder is monitored and minor adjustments made to ensure continuous and efficient feeding to machine
  • Sheet or product pick-up and transport system is monitored and minor adjustments made to ensure accurate and continuous sheet or product handling and efficient operation
  • Transfer systems are monitored and minor adjustments made to ensure correct and continuous sheet or product handling and efficient operation
  • Product is added to process according to job instructions
  • Delivery is monitored and minor adjustments made to ensure quality and efficient product delivery
  • Need for major adjustments to process are identified and reported according to company operating procedures to designated person
       
Element: Maintain and monitor production process
  • Production process is operated and monitored in association with fellow workers and according to company specifications and planned daily schedule
  • Sheet/product pick-up and transportation system is set up and adjusted to suit job requirements
  • Product is monitored and minor adjustments are made to ensure quality of output is maintained
  • Need for major adjustments to process are identified and reported according to operating procedure to other appropriate worker
  • Faulty performance of equipment is identified and reported according to enterprise procedures
  • Waste is sorted according to enterprise procedures
       
Element: Conduct shutdown of production process
  • Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures
  • Shutdown is conducted in association with fellow workers and in compliance with OHS requirements
  • Unused materials are stored according to manufacturer/supplier specifications and company operating procedures
  • Used plates, cutting and other devices are removed and stored according to manufacturer/supplier specifications and company operating procedures
  • All product is removed from operating area according to enterprise procedures and OHS standards
  • Machine faults requiring repair are identified and reported, according to enterprise procedures to designated person
  • Repair/adjustment is verified prior to resumption of operations
       
Element: Clean and wash up machine at end of run
  • Machine units, as relevant to process, are cleaned ready for next run
  • Inking/gluing/coating system, if used in process, is washed up ready for next run, and waste is disposed of according to company and regulatory requirements
  • In-line printing/converting/binding/finishing/coating units are cleaned ready for next run
  • Feed, transportation and delivery systems are disengaged and cleaned ready for next run
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the ability to:

operating and monitoring machines according to job and enterprise requirements

demonstrate all safety devices on the machine

under the supervision of, or in conjunction with a worker with the appropriate skills, operate, monitor and shut down and clean any ONE machine according to manufacturer's specifications and the listed Performance Criteria

evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.

Context of and specific resources for assessment

Assessment must ensure:

assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment

a printing or converting machine in a production environment.

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:

direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

OHS in relation to operating machinery such as safely switching off machinery before cleaning is started

communication of ideas and information by providing useful feedback to supervisors on course of job

collecting, analysing and organising information by accessing data on substrates and inks and glues to ensure efficient production

planning and organising activities by identifying sequences for monitoring to ensure efficient production

teamwork when working with supervisors to ensure efficient production

mathematical ideas and techniques by calculating the use of consumables and estimated completion times for jobs

problem-solving skills by recognising and correctly reporting production problems

use of technology by monitoring systems

Required knowledge

handling of supplies, parts and finished product

avoiding back strain when lifting heavy objects

avoiding damaging finished product

supplies that require special handling

reel or sheet transportation and delivery systems

OHS factors that must be considered when setting and/or operating machine transport and delivery systems

areas of the transport and delivery systems that should be monitored to ensure trouble-free operation

area of the web control system that should be adjusted to maintain correct web tension

check needed when substrate is removed from the machine

maintaining production processes

OHS factors that must be considered when operating and monitoring the production process

basic criteria for assessing finished product

adjustments that can be made to the machine to correct TWO different production or quality problems

shutdown procedures

areas of the machine that are modified during shutdown

areas of the machine that should be checked for possible repair

details that should be included when labelling unused ink

cleaning and washing machine

OHS considerations when washing up a machine

ineffective wash-up affect on the following production run

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Machines may include:

range of printing, converting, binding, corrugating, laminating, coating processes. Also minor processes including in-line auto packers, down stackers, or stackers, pile turners and wrappers on dedicated machines.

Product may include:

all substrates and paper or plastic converting products.

Enterprise procedures may include:

range of enterprise procedures within defined work area.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job sheets or equivalent instructions are interpreted correctly 
Reel stand is monitored and adjusted to ensure efficient continuous operation according to job instructions 
Web control system is monitored and minor adjustments made to ensure correct tension and accurate continuous positioning of the web for efficient 
Substrate is added to process according to job instructions 
Reel rewind section is monitored and minor adjustments made to maintain correct tension and to ensure no marks, blemishes or damage to finished product 
Substrate is removed from process according to job instructions 
Sheeting section is monitored and minor adjustments made to ensure quality and efficient product delivery 
Need for major adjustments to process are identified and reported according to company operating procedure to designated person 
Job sheets or equivalent instructions are interpreted correctly 
Feeder is monitored and minor adjustments made to ensure continuous and efficient feeding to machine 
Sheet or product pick-up and transport system is monitored and minor adjustments made to ensure accurate and continuous sheet or product handling and efficient operation 
Transfer systems are monitored and minor adjustments made to ensure correct and continuous sheet or product handling and efficient operation 
Product is added to process according to job instructions 
Delivery is monitored and minor adjustments made to ensure quality and efficient product delivery 
Need for major adjustments to process are identified and reported according to company operating procedures to designated person 
Production process is operated and monitored in association with fellow workers and according to company specifications and planned daily schedule 
Sheet/product pick-up and transportation system is set up and adjusted to suit job requirements 
Product is monitored and minor adjustments are made to ensure quality of output is maintained 
Need for major adjustments to process are identified and reported according to operating procedure to other appropriate worker 
Faulty performance of equipment is identified and reported according to enterprise procedures 
Waste is sorted according to enterprise procedures 
Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures 
Shutdown is conducted in association with fellow workers and in compliance with OHS requirements 
Unused materials are stored according to manufacturer/supplier specifications and company operating procedures 
Used plates, cutting and other devices are removed and stored according to manufacturer/supplier specifications and company operating procedures 
All product is removed from operating area according to enterprise procedures and OHS standards 
Machine faults requiring repair are identified and reported, according to enterprise procedures to designated person 
Repair/adjustment is verified prior to resumption of operations 
Machine units, as relevant to process, are cleaned ready for next run 
Inking/gluing/coating system, if used in process, is washed up ready for next run, and waste is disposed of according to company and regulatory requirements 
In-line printing/converting/binding/finishing/coating units are cleaned ready for next run 
Feed, transportation and delivery systems are disengaged and cleaned ready for next run 

Forms

Assessment Cover Sheet

ICPSU208C - Operate and monitor machines (basic)
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

ICPSU208C - Operate and monitor machines (basic)

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: