Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

ICPSUP202 Mapping and Delivery Guide
Prepare, load and unload product on and off machine

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency ICPSUP202 - Prepare, load and unload product on and off machine
Description
Employability Skills
Learning Outcomes and Application This unit describes the skills and knowledge required to prepare, load and unload product on and off machines according to work health and safety (WHS) requirements and manufacturer/supplier’s specifications with minimum downtime.This unit applies to individuals who provide production, corrugating and mail house support across various sectors of the printing and graphic arts industry. They use limited practical skills and fundamental knowledge in a defined context, and generally work under direct supervision.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the Support field of work and include access to a printing or converting machine.

Assessors must satisfy NVR/AQTF assessor requirements.

Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare product
  • Job sheets or equivalent are interpreted correctly
  • Product is located and prepared to meet job specifications
  • Product is positioned correctly on the machine to meet job specifications
  • Faulty product is visually identified and removed according to WHS requirements and enterprise procedures
       
Element: Load product onto machine
  • Product is loaded according to WHS requirements and manufacturer’s and enterprise procedures and specifications
  • Area around machine is cleaned during and on completion of loading
       
Element: Unload product off machine
  • Product is unloaded according to WHS requirements and manufacturer’s and enterprise procedures and specifications
  • Product is prepared (hand-stripped, stacked, wrapped, labelled) for next process according to manufacturer’s and enterprise procedures and specifications
  • Product is stored according to manufacturer’s and enterprise procedures and specifications
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare product

1.1 Job sheets or equivalent are interpreted correctly

1.2 Product is located and prepared to meet job specifications

1.3 Product is positioned correctly on the machine to meet job specifications

1.4 Faulty product is visually identified and removed according to WHS requirements and enterprise procedures

2. Load product onto machine

2.1 Product is loaded according to WHS requirements and manufacturer’s and enterprise procedures and specifications

2.2 Area around machine is cleaned during and on completion of loading

3. Unload product off machine

3.1 Product is unloaded according to WHS requirements and manufacturer’s and enterprise procedures and specifications

3.2 Product is prepared (hand-stripped, stacked, wrapped, labelled) for next process according to manufacturer’s and enterprise procedures and specifications

3.3 Product is stored according to manufacturer’s and enterprise procedures and specifications

Evidence of the ability to:

correctly prepare, load and unload product on and off machines according to health and safety requirements and manufacturer’s/supplier’s specifications with minimum downtime

prepare, load and unload product on and off any ONE appropriate machine incorporating specific enterprise requirements; manual techniques; fanning, turning, jogging (where appropriate) and stacking; to job and workplace specifications.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

outline information that can be obtained from the package label

describe benefits of fanning sheets prior to stacking or loading

identify elements of a correctly knocked up stack

describe conditions that cause a stack to be become uneven

list techniques to combat distorted stacks

outline techniques to ensure the stack is knocked up correctly

identify health and safety concerns relating to manual handling of substrates as well as unloading sheets off the machine

explain how watermarks are identified in substrates and how to position them correctly

describe different characteristics of coated and uncoated stocks

outline faults created by substrates being unloaded incorrectly

identify the grain direction of a substrate

explain how to prepare and load selected substrates

demonstrate knowledge of correct manual handling of the substrate

explain how to unload sheets off the machine

describe procedures for turning substrates

locate machine manuals, safety and other documentation relevant to this task, and outline the information included in them.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare product

1.1 Job sheets or equivalent are interpreted correctly

1.2 Product is located and prepared to meet job specifications

1.3 Product is positioned correctly on the machine to meet job specifications

1.4 Faulty product is visually identified and removed according to WHS requirements and enterprise procedures

2. Load product onto machine

2.1 Product is loaded according to WHS requirements and manufacturer’s and enterprise procedures and specifications

2.2 Area around machine is cleaned during and on completion of loading

3. Unload product off machine

3.1 Product is unloaded according to WHS requirements and manufacturer’s and enterprise procedures and specifications

3.2 Product is prepared (hand-stripped, stacked, wrapped, labelled) for next process according to manufacturer’s and enterprise procedures and specifications

3.3 Product is stored according to manufacturer’s and enterprise procedures and specifications

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job sheets or equivalent are interpreted correctly 
Product is located and prepared to meet job specifications 
Product is positioned correctly on the machine to meet job specifications 
Faulty product is visually identified and removed according to WHS requirements and enterprise procedures 
Product is loaded according to WHS requirements and manufacturer’s and enterprise procedures and specifications 
Area around machine is cleaned during and on completion of loading 
Product is unloaded according to WHS requirements and manufacturer’s and enterprise procedures and specifications 
Product is prepared (hand-stripped, stacked, wrapped, labelled) for next process according to manufacturer’s and enterprise procedures and specifications 
Product is stored according to manufacturer’s and enterprise procedures and specifications 

Forms

Assessment Cover Sheet

ICPSUP202 - Prepare, load and unload product on and off machine
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

ICPSUP202 - Prepare, load and unload product on and off machine

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: