Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

ICPSUP583 Mapping and Delivery Guide
Troubleshoot and optimise the production process

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency ICPSUP583 - Troubleshoot and optimise the production process
Description
Employability Skills
Learning Outcomes and Application This unit describes the skills and knowledge required to troubleshoot and optimise the production process. This unit focuses on systems analysis and design.It applies to individuals who perform a broad range of skilled tasks relating to the printing and graphic arts industry, and who may also provide leadership and guidance to others in the application and planning of the skills. They evaluate and recommend changes to the production process, and adjust and tune machinery to make efficiency gains.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the Support field of work and include access to special purpose tools, equipment and materials.

Assessors must satisfy NVR/AQTF assessor requirements.

Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Evaluate production for efficiency purposes
  • Machine operations, staff and production process organisation are evaluated on an ongoing basis to make production efficiency gains
  • Production schedule is analysed according to production output, inventory, procurements, time constraints, supply capacities and requirements
  • Quality standards and safe work practices are examined to ensure compliance
  • Changeover/make ready processes are reviewed for production efficiency gains
  • Recommendations covering the above areas are developed and documented
       
Element: Optimise production efficiency
  • Compliance to specified requirements is checked to ensure efficiency is maintained
  • Non-compliance is identified and investigated to determine causes
  • Production standards or machines are set and/or changed according to enterprise procedures
  • Changeover/make ready times and processes are monitored to ensure times are maintained or improved
  • Production schedule is monitored and adjusted according to production output, inventory, procurements, time constraints and supply capacities and requirements to ensure efficiency is maintained
       
Element: Troubleshoot production efficiency problems
  • Corrective or preventive action is implemented where appropriate
  • Changes are communicated to relevant personnel in a logical and easily understood manner
  • Changes are monitored and adjusted to confirm improvement to production efficiency
       
Element: Troubleshoot material and machining problems
  • Evaluation of material or product structure is conducted to identify options for production and required tuning and adjustments are completed
  • Idiosyncrasies of machines are reviewed and adjustments or tuning undertaken to compensate or to exploit the idiosyncrasy within the manufacturer’s specifications
  • Options are assessed to determine most effective/efficient method of production, ensuring highest quality and yield from materials and ease of production
  • Options and recommendations are documented for future reference according to enterprise procedures
       
Element: Document changes and remedies
  • Changes to production process are documented according to enterprise procedures
  • Adjustments to machines are recorded according to enterprise procedures
  • Documentation is circulated according to enterprise procedures, if required
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Evaluate production for efficiency purposes

1.1 Machine operations, staff and production process organisation are evaluated on an ongoing basis to make production efficiency gains

1.2 Production schedule is analysed according to production output, inventory, procurements, time constraints, supply capacities and requirements

1.3 Quality standards and safe work practices are examined to ensure compliance

1.4 Changeover/make ready processes are reviewed for production efficiency gains

1.5 Recommendations covering the above areas are developed and documented

2. Optimise production efficiency

2.1 Compliance to specified requirements is checked to ensure efficiency is maintained

2.2 Non-compliance is identified and investigated to determine causes

2.3 Production standards or machines are set and/or changed according to enterprise procedures

2.4 Changeover/make ready times and processes are monitored to ensure times are maintained or improved

2.5 Production schedule is monitored and adjusted according to production output, inventory, procurements, time constraints and supply capacities and requirements to ensure efficiency is maintained

3. Troubleshoot production efficiency problems

3.1 Corrective or preventive action is implemented where appropriate

3.2 Changes are communicated to relevant personnel in a logical and easily understood manner

3.3 Changes are monitored and adjusted to confirm improvement to production efficiency

4. Troubleshoot material and machining problems

4.1 Evaluation of material or product structure is conducted to identify options for production and required tuning and adjustments are completed

4.2 Idiosyncrasies of machines are reviewed and adjustments or tuning undertaken to compensate or to exploit the idiosyncrasy within the manufacturer’s specifications

4.3 Options are assessed to determine most effective/efficient method of production, ensuring highest quality and yield from materials and ease of production

4.4 Options and recommendations are documented for future reference according to enterprise procedures

5. Document changes and remedies

5.1 Changes to production process are documented according to enterprise procedures

5.2 Adjustments to machines are recorded according to enterprise procedures

5.3 Documentation is circulated according to enterprise procedures, if required

Evidence of the ability to:

recommend and implement new, more efficient production processes and troubleshoot problems within the production process that affect efficiency gains

produce a portfolio that demonstrates each element has been carried out (including records of standards and monitoring procedures, and evidence of effectiveness)

create production efficiencies – confirmed through discussions with senior management and review of workplace documentation.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

Setting quality standards

describe how inspection criteria for print quality are set

explain why quality of artwork/film has a bearing on quality of the printed product

list quality standards set by the customer

explain how quality standards determine inspection specifications

Identifying production requirements and capacities

describe job requirements that determine production processes

explain how to identify special production requirements and possible problems

list criteria used to determine availability of machines, materials and labour

identify work health and safety (WHS) concerns to consider when planning production

Causes of failure

list common causes of failure in each production area that need to be monitored

list procedures implemented to minimise the effect of failure.

Revising schedules

explain how production schedules are monitored and amended

describe consideration given to revising production schedules to take customer requirements and job complexity into account

Evaluating re-work methods

outline who is responsible for evaluating re-work of unacceptable items

identify the method of re-work that has been determined

list criteria set to monitor re-work

describe requirements established for inspection of re-working material to customer’s specifications

Determining unacceptable items and evaluating production procedures

identify what causes unacceptable items

describe records kept on acceptable and rejected items

describe records kept on the reason for rejection

determine the cause for the rejection and explain how the problem has been rectified

Quality improvements

explain information that needs to be monitored to maintain standards

identify who should be involved in monitoring quality standards

explain how enterprise improvements affect quality standards.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Evaluate production for efficiency purposes

1.1 Machine operations, staff and production process organisation are evaluated on an ongoing basis to make production efficiency gains

1.2 Production schedule is analysed according to production output, inventory, procurements, time constraints, supply capacities and requirements

1.3 Quality standards and safe work practices are examined to ensure compliance

1.4 Changeover/make ready processes are reviewed for production efficiency gains

1.5 Recommendations covering the above areas are developed and documented

2. Optimise production efficiency

2.1 Compliance to specified requirements is checked to ensure efficiency is maintained

2.2 Non-compliance is identified and investigated to determine causes

2.3 Production standards or machines are set and/or changed according to enterprise procedures

2.4 Changeover/make ready times and processes are monitored to ensure times are maintained or improved

2.5 Production schedule is monitored and adjusted according to production output, inventory, procurements, time constraints and supply capacities and requirements to ensure efficiency is maintained

3. Troubleshoot production efficiency problems

3.1 Corrective or preventive action is implemented where appropriate

3.2 Changes are communicated to relevant personnel in a logical and easily understood manner

3.3 Changes are monitored and adjusted to confirm improvement to production efficiency

4. Troubleshoot material and machining problems

4.1 Evaluation of material or product structure is conducted to identify options for production and required tuning and adjustments are completed

4.2 Idiosyncrasies of machines are reviewed and adjustments or tuning undertaken to compensate or to exploit the idiosyncrasy within the manufacturer’s specifications

4.3 Options are assessed to determine most effective/efficient method of production, ensuring highest quality and yield from materials and ease of production

4.4 Options and recommendations are documented for future reference according to enterprise procedures

5. Document changes and remedies

5.1 Changes to production process are documented according to enterprise procedures

5.2 Adjustments to machines are recorded according to enterprise procedures

5.3 Documentation is circulated according to enterprise procedures, if required

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Machine operations, staff and production process organisation are evaluated on an ongoing basis to make production efficiency gains 
Production schedule is analysed according to production output, inventory, procurements, time constraints, supply capacities and requirements 
Quality standards and safe work practices are examined to ensure compliance 
Changeover/make ready processes are reviewed for production efficiency gains 
Recommendations covering the above areas are developed and documented 
Compliance to specified requirements is checked to ensure efficiency is maintained 
Non-compliance is identified and investigated to determine causes 
Production standards or machines are set and/or changed according to enterprise procedures 
Changeover/make ready times and processes are monitored to ensure times are maintained or improved 
Production schedule is monitored and adjusted according to production output, inventory, procurements, time constraints and supply capacities and requirements to ensure efficiency is maintained 
Corrective or preventive action is implemented where appropriate 
Changes are communicated to relevant personnel in a logical and easily understood manner 
Changes are monitored and adjusted to confirm improvement to production efficiency 
Evaluation of material or product structure is conducted to identify options for production and required tuning and adjustments are completed 
Idiosyncrasies of machines are reviewed and adjustments or tuning undertaken to compensate or to exploit the idiosyncrasy within the manufacturer’s specifications 
Options are assessed to determine most effective/efficient method of production, ensuring highest quality and yield from materials and ease of production 
Options and recommendations are documented for future reference according to enterprise procedures 
Changes to production process are documented according to enterprise procedures 
Adjustments to machines are recorded according to enterprise procedures 
Documentation is circulated according to enterprise procedures, if required 

Forms

Assessment Cover Sheet

ICPSUP583 - Troubleshoot and optimise the production process
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

ICPSUP583 - Troubleshoot and optimise the production process

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: