Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

MARL030 Mapping and Delivery Guide
Demonstrate advanced knowledge of marine auxiliary boilers

Version 1.0
Issue Date: March 2024


Qualification -
Unit of Competency MARL030 - Demonstrate advanced knowledge of marine auxiliary boilers
Description
Employability Skills
Learning Outcomes and Application This unit involves the skills and knowledge required to operate and maintenance of marine auxiliary boilers on a commercial vessel. It includes evaluating steam plant efficiency, interpreting steam plant cycles, evaluating repairs required for boilers and steam plants, outlining survey procedures, and explaining operating steam plant under different conditions.This unit applies to the work of a Marine Engineer Class 1 on commercial vessels of unlimited propulsion power and forms part of the requirements for the Certificate of Competency Marine Engineer Class 1 issued by the Australian Maritime Safety Authority (AMSA).No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Assessors must satisfy National Vocational Education and Training Regulator (NVR)/Australian Quality Training Framework (AQTF) assessor requirements.

Assessment must satisfy the National Vocational Education and Training Regulator (NVR)/Australian Quality Training Framework (AQTF) standards.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Assessment must occur in workplace operational situations or where these are not available, in simulated workplace operational situations or an industry-approved marine operations site that replicates workplace conditions where advanced knowledge of marine auxiliary boilers can be demonstrated.

Resources for assessment include access to:

applicable documentation including workplace procedures, regulations, codes of practice and operation manuals

diagrams, specifications and other information required for performing advanced calculations related to marine auxiliary boilers

technical reference library with current publications on marine auxiliary boilers and steam plant

tools, equipment, materials and personal protective equipment currently used in industry.

Performance should be demonstrated consistently over time and in a suitable range of contexts.

Prerequisites/co-requisites
Competency Field L – Marine Engineering
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Evaluate steam plant efficiency
  • Combustion efficiency from flue gas constituents is assessed
  • Steam and fuel consumption to obtain heating efficiency is analysed
  • Causes of loss of steam plant efficiency are evaluated and recorded
  • Requirements of inert gas generation of boiler plant are determined
       
Element: Interpret complex steam plant cycles
  • Operation, function and efficiency of dual pressure cycles and steam/steam generators are compared and contrasted
  • Operation of dual pressure and pass in/out turbines is explained
       
Element: Evaluate boiler and steam plant repairs
  • Types and properties of materials used in boilers and steam plant are identified
  • Common component failures in boilers and steam plant are explained and reported
  • Appropriate repairs for failed components in boilers and steam plant are determined
  • Constraints on engineering staff engaged in repairing boilers and steam plant are explained
  • Requirements to report defects in pressurised components of boilers are identified
       
Element: Explain methods of auxiliary steam plant operation and control under variable conditions
  • Methods of steam pressure control while manoeuvring and possible adverse impacts are analysed
  • How dew point can be reached when operating at reduced power is examined
  • How low powers can limit steam production by exceeding pinch point is explained
       
Element: Outline procedures surveying for boilers
  • Procedure for preparing a boiler for survey is documented and explained
  • Boiler inspection procedure that would cover all possible problem areas is planned
  • Purpose and procedure for carrying out hydrostatic/hydraulic pressure tests and non destructive tests on auxiliary boilers are explained
       
Element: Analyse procedures for protecting steam plant during off load conditions
  • Procedures for decommissioning and laying up a boiler for short and long intervals are compared
  • Processes for cleaning boilers are evaluated
  • Procedures for re-commissioning steam plant are explained
  • Chief Engineer responsibilities for setting lifting pressure of safety valves are outlined
       
Element: Assess hazards of operating steam plant under adverse or faulty operating conditions
  • Potential hazards of boiler operation with contaminated feed water are assessed
  • Procedure for continuing boiler operation when contamination has exceeded acceptable limits is explained
  • Effects of operating boiler with insufficient water level are explained and actions to be taken under loss of water conditions are identified
  • Causes, consequences and relevant preventative measures associated with furnace explosions are analysed
  • Operating conditions that can lead to an economiser fire and actions that can be taken to prevent and control such fires are evaluated
  • Alternative methods for maintaining heating if a boiler or economiser has to be shut down are determined
       
Element: Explain operation and maintenance of heat transfer oil systems
  • Operating procedures of heat transfer oil systems are explained
  • Hazards associated with heat transfer oil systems are analysed
  • Routine maintenance procedures associated with heat oil transfer systems are outlined
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Evaluate steam plant efficiency

1.1

Combustion efficiency from flue gas constituents is assessed

1.2

Steam and fuel consumption to obtain heating efficiency is analysed

1.3

Causes of loss of steam plant efficiency are evaluated and recorded

1.4

Requirements of inert gas generation of boiler plant are determined

2

Interpret complex steam plant cycles

2.1

Operation, function and efficiency of dual pressure cycles and steam/steam generators are compared and contrasted

2.2

Operation of dual pressure and pass in/out turbines is explained

3

Evaluate boiler and steam plant repairs

3.1

Types and properties of materials used in boilers and steam plant are identified

3.2

Common component failures in boilers and steam plant are explained and reported

3.3

Appropriate repairs for failed components in boilers and steam plant are determined

3.4

Constraints on engineering staff engaged in repairing boilers and steam plant are explained

3.5

Requirements to report defects in pressurised components of boilers are identified

4

Explain methods of auxiliary steam plant operation and control under variable conditions

4.1

Methods of steam pressure control while manoeuvring and possible adverse impacts are analysed

4.2

How dew point can be reached when operating at reduced power is examined

4.3

How low powers can limit steam production by exceeding pinch point is explained

5

Outline procedures surveying for boilers

5.1

Procedure for preparing a boiler for survey is documented and explained

5.2

Boiler inspection procedure that would cover all possible problem areas is planned

5.3

Purpose and procedure for carrying out hydrostatic/hydraulic pressure tests and non destructive tests on auxiliary boilers are explained

6

Analyse procedures for protecting steam plant during off load conditions

6.1

Procedures for decommissioning and laying up a boiler for short and long intervals are compared

6.2

Processes for cleaning boilers are evaluated

6.3

Procedures for re-commissioning steam plant are explained

6.4

Chief Engineer responsibilities for setting lifting pressure of safety valves are outlined

7

Assess hazards of operating steam plant under adverse or faulty operating conditions

7.1

Potential hazards of boiler operation with contaminated feed water are assessed

7.2

Procedure for continuing boiler operation when contamination has exceeded acceptable limits is explained

7.3

Effects of operating boiler with insufficient water level are explained and actions to be taken under loss of water conditions are identified

7.4

Causes, consequences and relevant preventative measures associated with furnace explosions are analysed

7.5

Operating conditions that can lead to an economiser fire and actions that can be taken to prevent and control such fires are evaluated

7.6

Alternative methods for maintaining heating if a boiler or economiser has to be shut down are determined

8

Explain operation and maintenance of heat transfer oil systems

8.1

Operating procedures of heat transfer oil systems are explained

8.2

Hazards associated with heat transfer oil systems are analysed

8.3

Routine maintenance procedures associated with heat oil transfer systems are outlined

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions on at least one occasion and include:

accessing information related to marine auxiliary boilers

applying relevant work health and safety/occupational health and safety (WHS/OHS) requirements and work practices

assessing own work outcomes and maintaining knowledge of current codes, standards, regulations and industry practices

identifying and applying relevant solutions for addressing complex problems associated with marine auxiliary boilers, such as maintaining the operation of marine auxiliary boilers under adverse conditions

identifying and interpreting diagnostic information and performing complex mathematical calculations related to operating, repairing and maintaining marine auxiliary boilers

identifying methods, procedures and materials needed for operating, maintaining and repairing marine auxiliary boilers

reading and interpreting manuals, technical specifications, safety data sheets/material safety data sheets and manufacturer guides related to operating, repairing and maintaining marine auxiliary boilers.

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions and include knowledge of:

basic principles of operation of boilers and steam systems

boiler and steam plant repairs

combustion efficiency

combustion in boilers and related safety procedures, including importance of purging a boiler and other safety precautions taken when firing a boiler

common boiler defects and repair procedures

fittings mounted on boilers

fuel oil system for an auxiliary boiler

hazards:

associated with running boilers and steam plant

of operating steam plant under adverse or faulty operating conditions

heat transfer oil systems

methods of auxiliary steam plant operation and control under variable conditions

operating principles relating to steam generation in fired and unfired boilers

operation of marine auxiliary boilers

principles of boiler operation in normal and emergency situations

procedures for:

maintaining water level in boilers

protecting steam plant during off load conditions

surveying boilers

purpose of alarms and shut downs in marine boilers

steam plant:

efficiency

cycles

types of auxiliary boilers and typical operating pressures and temperatures

typical feed systems for marine boilers

treatment, sampling and testing of boiler water

WHS/OHS requirements and work practices.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Evaluate steam plant efficiency

1.1

Combustion efficiency from flue gas constituents is assessed

1.2

Steam and fuel consumption to obtain heating efficiency is analysed

1.3

Causes of loss of steam plant efficiency are evaluated and recorded

1.4

Requirements of inert gas generation of boiler plant are determined

2

Interpret complex steam plant cycles

2.1

Operation, function and efficiency of dual pressure cycles and steam/steam generators are compared and contrasted

2.2

Operation of dual pressure and pass in/out turbines is explained

3

Evaluate boiler and steam plant repairs

3.1

Types and properties of materials used in boilers and steam plant are identified

3.2

Common component failures in boilers and steam plant are explained and reported

3.3

Appropriate repairs for failed components in boilers and steam plant are determined

3.4

Constraints on engineering staff engaged in repairing boilers and steam plant are explained

3.5

Requirements to report defects in pressurised components of boilers are identified

4

Explain methods of auxiliary steam plant operation and control under variable conditions

4.1

Methods of steam pressure control while manoeuvring and possible adverse impacts are analysed

4.2

How dew point can be reached when operating at reduced power is examined

4.3

How low powers can limit steam production by exceeding pinch point is explained

5

Outline procedures surveying for boilers

5.1

Procedure for preparing a boiler for survey is documented and explained

5.2

Boiler inspection procedure that would cover all possible problem areas is planned

5.3

Purpose and procedure for carrying out hydrostatic/hydraulic pressure tests and non destructive tests on auxiliary boilers are explained

6

Analyse procedures for protecting steam plant during off load conditions

6.1

Procedures for decommissioning and laying up a boiler for short and long intervals are compared

6.2

Processes for cleaning boilers are evaluated

6.3

Procedures for re-commissioning steam plant are explained

6.4

Chief Engineer responsibilities for setting lifting pressure of safety valves are outlined

7

Assess hazards of operating steam plant under adverse or faulty operating conditions

7.1

Potential hazards of boiler operation with contaminated feed water are assessed

7.2

Procedure for continuing boiler operation when contamination has exceeded acceptable limits is explained

7.3

Effects of operating boiler with insufficient water level are explained and actions to be taken under loss of water conditions are identified

7.4

Causes, consequences and relevant preventative measures associated with furnace explosions are analysed

7.5

Operating conditions that can lead to an economiser fire and actions that can be taken to prevent and control such fires are evaluated

7.6

Alternative methods for maintaining heating if a boiler or economiser has to be shut down are determined

8

Explain operation and maintenance of heat transfer oil systems

8.1

Operating procedures of heat transfer oil systems are explained

8.2

Hazards associated with heat transfer oil systems are analysed

8.3

Routine maintenance procedures associated with heat oil transfer systems are outlined

Range is restricted to essential operating conditions and any other variables essential to the work environment.

Causes of loss of steam plant efficiency include one or more of the following:

conduction-heat loss (such as fouled tubes)

high flue-gas temperature

low combustion-air supply temperature

low feed-water supply temperature

low quality fuel

operation at low or cyclic loads

poor:

combustion

controls/instrumentation

water treatment

radiant-heat loss

too much excess air (i.e. high oxygen [O2])

Boilers and steam plant include one or more of the following:

condensers

economiser

feed pumps

fired

high pressure

low pressure

medium pressure

steam – steam generators

unfired

Failures include one or more of the following :

acid dew point corrosion

caustic gouging

corrosion fatigue

distortion

erosion

fatigue

hydrogen damage

maintenance damage

material flaws

over temperature

pitting

stress:

corrosion cracking

rupture

thermal fatigue

vibration

welding flaws

Constraints include one or more of the following:

class requirements

location

reliability

time

type of materials

Safety valves include one or more of the following:

boiler drum

economiser

superheater

WHU

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Combustion efficiency from flue gas constituents is assessed 
Steam and fuel consumption to obtain heating efficiency is analysed 
Causes of loss of steam plant efficiency are evaluated and recorded 
Requirements of inert gas generation of boiler plant are determined 
Operation, function and efficiency of dual pressure cycles and steam/steam generators are compared and contrasted 
Operation of dual pressure and pass in/out turbines is explained 
Types and properties of materials used in boilers and steam plant are identified 
Common component failures in boilers and steam plant are explained and reported 
Appropriate repairs for failed components in boilers and steam plant are determined 
Constraints on engineering staff engaged in repairing boilers and steam plant are explained 
Requirements to report defects in pressurised components of boilers are identified 
Methods of steam pressure control while manoeuvring and possible adverse impacts are analysed 
How dew point can be reached when operating at reduced power is examined 
How low powers can limit steam production by exceeding pinch point is explained 
Procedure for preparing a boiler for survey is documented and explained 
Boiler inspection procedure that would cover all possible problem areas is planned 
Purpose and procedure for carrying out hydrostatic/hydraulic pressure tests and non destructive tests on auxiliary boilers are explained 
Procedures for decommissioning and laying up a boiler for short and long intervals are compared 
Processes for cleaning boilers are evaluated 
Procedures for re-commissioning steam plant are explained 
Chief Engineer responsibilities for setting lifting pressure of safety valves are outlined 
Potential hazards of boiler operation with contaminated feed water are assessed 
Procedure for continuing boiler operation when contamination has exceeded acceptable limits is explained 
Effects of operating boiler with insufficient water level are explained and actions to be taken under loss of water conditions are identified 
Causes, consequences and relevant preventative measures associated with furnace explosions are analysed 
Operating conditions that can lead to an economiser fire and actions that can be taken to prevent and control such fires are evaluated 
Alternative methods for maintaining heating if a boiler or economiser has to be shut down are determined 
Operating procedures of heat transfer oil systems are explained 
Hazards associated with heat transfer oil systems are analysed 
Routine maintenance procedures associated with heat oil transfer systems are outlined 

Forms

Assessment Cover Sheet

MARL030 - Demonstrate advanced knowledge of marine auxiliary boilers
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

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Assessor name:

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Assessment Record Sheet

MARL030 - Demonstrate advanced knowledge of marine auxiliary boilers

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

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