Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners
MARL6002A Mapping and Delivery Guide Apply intermediate principles of marine engineering thermodynamics
Version 1.0 Issue Date: April 2024
Qualification
-
Unit of Competency
MARL6002A - Apply intermediate principles of marine engineering thermodynamics
Description
This unit involves the skills and knowledge required to apply intermediate principles of marine engineering thermodynamics to perform calculations and explain the operation of marine machinery, including engines, compressors, steam plants, refrigeration and air-conditioning units.
Employability Skills
This unit contains employability skills.
Learning Outcomes and Application
This unit applies to the work of a Marine Engineers Class 2 on commercial vessels greater than 3000 kW and forms part of the requirements for the Certificate of Competency Marine Engineer Class 2 issued by the Australian Maritime Safety Authority (AMSA).
Duration and Setting
X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Not applicable.
Competency Field
Development and validation strategy and guide for assessors and learners
Student Learning Resources
Handouts Activities
Slides PPT
Assessment 1
Assessment 2
Assessment 3
Assessment 4
Elements of Competency
Performance Criteria
Element: Calculate heat mixtures involving water equivalent, change of phase, and feed heating
Key terms associated with heat transmission are explained
Heat transfer is calculated between liquids and solids using water equivalent
Flow is differentiated from non-flow heating and cooling processes
Effects of superheating and sub-cooling on steam plant efficiency are outlined
Mass balance throughout a steam plant cycle is constructed and effects of pressure and temperature on cycle efficiency are analysed
Element: Determine fluid properties of steam
Relationship between saturated and superheated steam, including dryness fraction, is explained
Regions on a temperature/enthalpy diagram are constructed and identified
Steam tables are used to determine fluid properties
Changes of enthalpy throughout a system are identified
Operating principles and application in steam plants of throttling, separating and combined throttling, and separating calorimeters are explained
Calorimeters are applied to determine dryness fraction of steam
Element: Calculate boiler efficiency and boiler water density
Efficiency of saturated and superheated steam boilers is calculated
Where loss of efficiency occurs is shown
Concept of parts per million for density of boiler water is explained
Changes in boiler water density due to contaminated feed are calculated
How acceptable dissolved solids and water levels may be maintained in a boiler is shown
Element: Determine steam turbine velocity
Principles and differences between pressure and velocity changes in reaction and impulse steam turbines are explained
Velocity diagrams to calculate steam velocity at exit of nozzles and blades are applied
Graphical and mathematical methods to determine blade angle, steam velocity, thrust, power, and efficiency of single stage impulse and reaction steam turbines are applied
Element: Calculate calorific value and the air fuel ratio for solid and liquid fuels
Elements and compounds present in fuel and the products of combustion are evaluated
Air/fuel ratio, gravimetric and volumetric analysis are explained
Chemical equations for combustion elements and compounds are developed and elements of combustion are analysed
Bomb calorimeter is used to find calorific value of a fuel
Formula to calculate calorific value of a fuel from mass analysis of fuel is applied
Air required for combustion is calculated
Element: Calculate thermal expansion
Coefficient of linear expansion and its significance to different materials is explained
Clearances and shrunk fit allowances are calculated
Stresses generated with restricted expansion are calculated
Volumetric expansion of solid and liquids, and allowance required for fluid expansion in tanks and systems is calculated
Element: Apply gas law equations
Compression and pressure ratio is explained and related to combined gas law equation
Combined gas law equation is applied to constant volume and constant pressure processes
Specific gas constant of a gas or mixture of gases is calculated
Differentiation is made between specific heat of gases, ratio of specific heats, work and change in internal energy
Changes in internal energy associated with specific heat of gases, ratio of specific heats and work are calculated
Element: Calculate gas conditions, work and thermal efficiency of internal combustion engines
Processes associated with expansion and compression of gases are explained
Gas conditions and index of compression at end of each process are determined
Work formula is derived for each process and derived formula is applied to calculate work and power per cycle
Air standard cycle is applied to determine amount of fuel consumed and work produced by an internal combustion engine
Differentiation is made between air standard efficiency and thermal efficiency
Thermal efficiency of engine cycles is calculated
Element: Perform calculations related to refrigeration and air conditioning cycles
Pressure/enthalpy diagram is applied to describe the refrigeration cycle
Importance of superheating and under-cooling in determining stability and well-functioning of refrigeration systems is explained
Properties and hazards of refrigerants used in refrigeration and air conditioning systems are identified
Refrigeration tables are applied to calculate refrigeration effect, cooling load and coefficient of performance
Basic air conditioning cycles are explained
Wet and dry bulb temperatures are explained
Humidity conditions are determined using psychrometric charts
Element: Solve heat transfer problems involving flat plates and thin cylinders
Different forms of heat transfer are identified
Heat flow through composite flat plates using thermal conductivity is calculated
Interface temperatures of composite flat layers are calculated
Radial conduction of heat through a thin cylinder is calculated
Element: Solve problems related to single and multi stage air compression
Pressure–volume diagram is applied to describe operating cycle of reciprocating compressors
Work done by constant pressure, isothermal processes and polytropic processes in reciprocating compressors is calculated
Effect of clearance volume on efficiency of reciprocating compressors is explained
Volumetric efficiency and free air discharge in reciprocating compressors is calculated
Volume, mass flow and temperature are calculated at completion of each process in reciprocating compressors
How inter-cooling and after-cooling affects overall efficiency of reciprocating compressors is explained
Quantity of cooling water required by reciprocating compressors is calculated
Element: Perform calculations related to engine power and heat balances
Indicator and timing diagrams for internal combustion engines are plotted
Formula is applied to solve problems related to indicated power of internal combustion engines
Formula is applied to solve problems related to brake power of internal combustion engines
Morse test is applied to determine the indicated power of internal combustion engines
Tabular and graphical heat balance diagrams are applied to calculate mechanical, thermal and overall efficiencies of internal combustion engines
Evidence Required
List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, the required skills and knowledge, the range statement and the Assessment Guidelines for the Training Package.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the Elements, Performance Criteria, Required Skills, Required Knowledge and include:
making accurate and reliable calculations
solving problems using appropriate laws and principles.
Context of and specific resources for assessment
Performance is demonstrated consistently over time and in a suitable range of contexts.
Resources for assessment include access to:
industry-approved marine operations site where intermediate principles of marine engineering thermodynamics can be applied
diagrams, specifications and other information required for performing intermediate calculations related to marine engineering thermodynamics
technical reference library with current publications on intermediate marine thermodynamics
tools, equipment and personal protective equipment currently used in industry
relevant regulatory and equipment documentation that impacts on work activities
range of relevant exercises, case studies and/or other simulated practical and knowledge assessments
appropriate range of relevant operational situations in the workplace.
In both real and simulated environments, access is required to:
relevant and appropriate materials and equipment
applicable documentation including workplace procedures, regulations, codes of practice and operation manuals.
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate to this unit:
direct observation of the candidate applying intermediate principles of marine engineering thermodynamics
direct observation of the candidate applying relevant WHS/OHS requirements and work practices.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.
In all cases where practical assessment is used it should be combined with targeted questioning to assess Required Knowledge.
Assessment processes and techniques must be appropriate to the language and literacy requirements of the work being performed and the capacity of the candidate.
Submission Requirements
List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here
Assessment task 1: [title] Due date:
(add new lines for each of the assessment tasks)
Assessment Tasks
Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Required Skills:
Assess own work outcomes and maintain knowledge of current codes, standards, regulations and industry practices
Explain basic principles of marine engineering thermodynamics
Identify and apply relevant mathematical formulas and techniques to solve basic problems related to marine engineering thermodynamics
Identify and interpret numerical and graphical information, and perform basic mathematical calculations related to marine engineering thermodynamics, such as gas expansion and contraction, heat transfer, and thermal efficiency
Identify, collate and process information required to perform basic calculations related to marine engineering thermodynamics
Impart knowledge and ideas through verbal, written and visual means
Read and interpret written information needed to perform basic calculations related to marine engineering thermodynamics
Use calculators to perform mathematical calculations
Required Knowledge:
Air compressor:
components
faults and hazards
first law of thermodynamics
operating cycle of reciprocating air compressors
performance characteristics
property diagrams
types
uses
working principles of reciprocating compressors
Enthalpy
Expansion and compression of gases
Gas laws
Internal combustion engines:
second law of thermodynamics
heat engine cycles
operating principles of two stroke and four stroke internal combustion engines
performance characteristics
improvements
Principles of:
heat transfer
refrigeration
Refrigeration and air conditioning cycles
Steam plants
System International (SI) units
Thermal efficiency calculations
Thermodynamic principles
Work health and safety (WHS)/occupational health and safety (OHS) requirements and work practices
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below.
Key terms may include:
Enthalpy of fusion
Evaporation
Sensible heat
Transfer of heat energy
Processes may include:
Adiabatic
Isothermal
Polytropic
Fluid properties include:
Density
Dryness faction
Enthalpy of water
Pressure
Saturated steam
Specific volume
Superheated steam
Temperature
Forms of heat transfer may include:
Conduction
Convection
Radiation
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist
Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice
Yes
No
Comments/feedback
Key terms associated with heat transmission are explained
Heat transfer is calculated between liquids and solids using water equivalent
Flow is differentiated from non-flow heating and cooling processes
Effects of superheating and sub-cooling on steam plant efficiency are outlined
Mass balance throughout a steam plant cycle is constructed and effects of pressure and temperature on cycle efficiency are analysed
Relationship between saturated and superheated steam, including dryness fraction, is explained
Regions on a temperature/enthalpy diagram are constructed and identified
Steam tables are used to determine fluid properties
Changes of enthalpy throughout a system are identified
Operating principles and application in steam plants of throttling, separating and combined throttling, and separating calorimeters are explained
Calorimeters are applied to determine dryness fraction of steam
Efficiency of saturated and superheated steam boilers is calculated
Where loss of efficiency occurs is shown
Concept of parts per million for density of boiler water is explained
Changes in boiler water density due to contaminated feed are calculated
How acceptable dissolved solids and water levels may be maintained in a boiler is shown
Principles and differences between pressure and velocity changes in reaction and impulse steam turbines are explained
Velocity diagrams to calculate steam velocity at exit of nozzles and blades are applied
Graphical and mathematical methods to determine blade angle, steam velocity, thrust, power, and efficiency of single stage impulse and reaction steam turbines are applied
Elements and compounds present in fuel and the products of combustion are evaluated
Air/fuel ratio, gravimetric and volumetric analysis are explained
Chemical equations for combustion elements and compounds are developed and elements of combustion are analysed
Bomb calorimeter is used to find calorific value of a fuel
Formula to calculate calorific value of a fuel from mass analysis of fuel is applied
Air required for combustion is calculated
Coefficient of linear expansion and its significance to different materials is explained
Clearances and shrunk fit allowances are calculated
Stresses generated with restricted expansion are calculated
Volumetric expansion of solid and liquids, and allowance required for fluid expansion in tanks and systems is calculated
Compression and pressure ratio is explained and related to combined gas law equation
Combined gas law equation is applied to constant volume and constant pressure processes
Specific gas constant of a gas or mixture of gases is calculated
Differentiation is made between specific heat of gases, ratio of specific heats, work and change in internal energy
Changes in internal energy associated with specific heat of gases, ratio of specific heats and work are calculated
Processes associated with expansion and compression of gases are explained
Gas conditions and index of compression at end of each process are determined
Work formula is derived for each process and derived formula is applied to calculate work and power per cycle
Air standard cycle is applied to determine amount of fuel consumed and work produced by an internal combustion engine
Differentiation is made between air standard efficiency and thermal efficiency
Thermal efficiency of engine cycles is calculated
Pressure/enthalpy diagram is applied to describe the refrigeration cycle
Importance of superheating and under-cooling in determining stability and well-functioning of refrigeration systems is explained
Properties and hazards of refrigerants used in refrigeration and air conditioning systems are identified
Refrigeration tables are applied to calculate refrigeration effect, cooling load and coefficient of performance
Basic air conditioning cycles are explained
Wet and dry bulb temperatures are explained
Humidity conditions are determined using psychrometric charts
Different forms of heat transfer are identified
Heat flow through composite flat plates using thermal conductivity is calculated
Interface temperatures of composite flat layers are calculated
Radial conduction of heat through a thin cylinder is calculated
Pressure–volume diagram is applied to describe operating cycle of reciprocating compressors
Work done by constant pressure, isothermal processes and polytropic processes in reciprocating compressors is calculated
Effect of clearance volume on efficiency of reciprocating compressors is explained
Volumetric efficiency and free air discharge in reciprocating compressors is calculated
Volume, mass flow and temperature are calculated at completion of each process in reciprocating compressors
How inter-cooling and after-cooling affects overall efficiency of reciprocating compressors is explained
Quantity of cooling water required by reciprocating compressors is calculated
Indicator and timing diagrams for internal combustion engines are plotted
Formula is applied to solve problems related to indicated power of internal combustion engines
Formula is applied to solve problems related to brake power of internal combustion engines
Morse test is applied to determine the indicated power of internal combustion engines
Tabular and graphical heat balance diagrams are applied to calculate mechanical, thermal and overall efficiencies of internal combustion engines
Forms
Assessment Cover Sheet
MARL6002A - Apply intermediate principles of marine engineering thermodynamics
Assessment task 1: [title]
Student name:
Student ID:
I declare that the assessment tasks submitted for this unit are my own work.
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Assessment Record Sheet
MARL6002A - Apply intermediate principles of marine engineering thermodynamics
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Student ID:
Assessment task 1: [title] Result: Competent Not yet competent
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Feedback to student:
Overall assessment result: Competent Not yet competent