• MEM05007C - Perform manual heating and thermal cutting

Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

MEM05007C Mapping and Delivery Guide
Perform manual heating and thermal cutting

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency MEM05007C - Perform manual heating and thermal cutting
Description This unit covers performing manual heating, thermal cutting and gouging including the assembly and disassembly and operation of the equipment on a range of materials (ferrous, non-ferrous and non-metallic) using a variety of methods.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application This unit applies to manual, straight line cutting standards. Manual or automatic processes are used to cut and heat to specifications. Cutting may include flame gouging by hand. All work is carried out to legislative and regulatory requirements. Predetermined standards of quality and safety are observed and work is carried out following standard operating procedures.Band: AUnit Weight: 2
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Fabrication
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Assemble/disassemble plant and equipment
  • Accessories and equipment are correctly selected and assembled for manual heating and thermal cutting.
       
Element: Operate heating and thermal cutting equipment
  • Cutting process and/or procedure appropriate for material is selected.
  • All safety procedures are observed.
  • Equipment start-up procedures are followed correctly to standard operating procedures.
  • Equipment adjustments are made correctly using standard operating procedures.
  • Appropriate cutting allowances are made.
  • Material is used in the most economical way.
  • Defects are identified and corrective action is taken to standard operating procedures.
  • Material is heated and cut to specification.
  • Shape/size/length is to accepted workplace standards.
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to perform manual heating and thermal cutting.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria, including required knowledge, and be capable of applying the competency in new and different situations and contexts.

Context of and specific resources for assessment

This unit may be assessed on the job, off the job or a combination of both on and off the job. Where assessment occurs off the job, that is the candidate is not in productive work, then an appropriate simulation must be used where the range of conditions reflects realistic workplace situations. The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team. The assessment environment should not disadvantage the candidate.

This unit could be assessed in conjunction with any other units addressing the safety, quality, communication, materials handling, recording and reporting associated with manual heating/thermal cutting or other units requiring the exercise of the skills and knowledge covered by this unit.

Method of assessment

Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways including direct observation, supervisor's reports, project work, samples and questioning. Questions should not require language, literacy and numeracy skills beyond those required in this unit. The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.

Guidance information for assessment


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Look for evidence that confirms skills in:

performing pre-start checks

safely starting equipment

following standard operating procedures

adjusting equipment to operating specifications

making cutting allowances

economising material and minimising wastage

identifying cutting defects and taking corrective action

heating and cutting materials to specifications

reading and interpreting routine information on written job instructions, specifications and standard operating procedures. May include drawings

following oral instructions

performing measurements needed to meet the requirements of this unit

entering routine and familiar information onto proformas and standard workplace forms

Required knowledge

Look for evidence that confirms knowledge of:

cutting processes appropriate to various materials

heating and cutting specifications

procedures for heating and cutting

the tools, equipment and techniques for heating and cutting

assembling procedures for equipment and accessories

hazards and control measures associated with manual heating and thermal cutting

use and application of personal protective clothing and equipment

equipment pre-checks and operation

procedures for adjusting heating and cutting equipment

cutting allowances and reasons for applying them

procedures for minimising waste material

reasons for minimising waste material

cutting defects and their causes

procedures for correcting cutting defects

tools, equipment and techniques required to correct cutting defects

use and application of personal protective equipment

safe work practices and procedures

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Cutting

Use of hand held and self-propelled straight line cutters

Process

Fuel gas, oxy fuel gas and air fuel gas

Material

Various thicknesses and types including ferrous, non-ferrous and non-metallic materials

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Accessories and equipment are correctly selected and assembled for manual heating and thermal cutting. 
Cutting process and/or procedure appropriate for material is selected. 
All safety procedures are observed. 
Equipment start-up procedures are followed correctly to standard operating procedures. 
Equipment adjustments are made correctly using standard operating procedures. 
Appropriate cutting allowances are made. 
Material is used in the most economical way. 
Defects are identified and corrective action is taken to standard operating procedures. 
Material is heated and cut to specification. 
Shape/size/length is to accepted workplace standards. 

Forms

Assessment Cover Sheet

MEM05007C - Perform manual heating and thermal cutting
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEM05007C - Perform manual heating and thermal cutting

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: