• MSL933004A - Perform calibration checks on equipment and assist with its maintenance

Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

MSL933004A Mapping and Delivery Guide
Perform calibration checks on equipment and assist with its maintenance

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency MSL933004A - Perform calibration checks on equipment and assist with its maintenance
Description This unit of competency covers the ability to perform setup, pre-use and in-house calibration checks on equipment and assist with its maintenance.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application This unit of competency is applicable to laboratory assistants working in all industry sectors.Industry representatives have provided case studies to illustrate the practical application of this unit of competency and to show its relevance in a workplace setting. These are found at the end of this unit of competency under the section 'This competency in practice'.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Perform setup and pre-use checks of laboratory equipment
  • Perform laboratory equipment setup and pre-use checks in accordance with enterprise procedures
  • Perform safety checks in accordance with relevant enterprise and instrumental procedures
  • Identify faulty or unsafe components and equipment and report to appropriate personnel
  • Complete instrument log books/records to meet enterprise requirements
       
Element: Perform calibration checks
  • Start up equipment according to operating procedures
  • Use specified standards for calibration check
  • Check equipment as per calibration procedures and schedules
  • Record all calibration data accurately and legibly
  • Compare data with specifications and/or previous records to identify non-compliant equipment
  • Quarantine out of calibration equipment
       
Element: Assist with equipment maintenance
  • Ensure all equipment work areas are clean during and after equipment use
  • Perform basic maintenance in accordance with enterprise procedures
  • Clean and store equipment according to enterprise and/or manufacturer's specifications/procedures
  • Identify and replace, repair or dispose of damaged/worn equipment as appropriate
       
Element: Maintain records
  • Record and report information on unsafe or faulty equipment according to enterprise procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors should ensure that candidates can:

perform setup pre-use checks and shutdown procedures

perform calibration checks of basic equipment using standard procedures

obtain readings of the required accuracy and precision

recognise non-standard behaviour of instruments

assist with maintaining equipment in working order by performing basic maintenance tasks

follow all relevant OHS requirements

follow enterprise recording and reporting procedures.

Context of and specific resources for assessment

This unit of competency is to be assessed in the workplace or simulated workplace environment.

This unit of competency may be assessed with:

MSL973001A Perform basic tests.

Resources may include:

standard laboratory equipped with appropriate equipment and reference materials

enterprise procedures and standard methods, equipment manuals

calibration check standards and procedures

maintenance procedures.

Method of assessment

The following assessment methods are suggested:

review of the quality of test data/results achieved by the candidate over time

inspection of records and workplace documentation completed by the candidate

feedback from peers and supervisors

observation of the candidate performing calibration checks and basic maintenance tasks

In all cases, practical assessment should be supported by questions to assess underpinning knowledge and those aspects of competency which are difficult to assess directly.

Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.

Access must be provided to appropriate learning and/or assessment support when required.

The language, literacy and numeracy demands of assessment should not be greater than those required to undertake the unit of competency in a work like environment.

This competency in practice

Industry representatives have provided the case studies below to illustrate the practical application of this unit of competency and to show its relevance in a workplace setting.

Manufacturing and construction materials testing

Laboratory assistants perform calibration checks and operate a range of laboratory equipment to ensure the quality of products. For example, the labelling on fertilisers specifies the total percentage of nitrogen [N or N(t)], the total percentage of phosphorus [P or P(t)] in all forms and the total percentage of potassium [K]. A 5-10-5 fertiliser contains 5% N, 10% P and 5% K. During the manufacture of fertiliser, an assistant in a quality control laboratory measures the concentration of nitrogen, phosphorus and potassium using standard analytical methods to ensure that the final products are within prescribed specifications. The assistant must pay particular attention to the equipment calibration check. If the equipment is out of calibration no amount of testing skill will result in accurate results. Selling out of specification fertiliser could result in a product recall or claims from users against the manufacturer.

Biomedical and environmental services

Laboratory assistants are quite often involved in routine collections and culturing of cells. Bacterial cells are often cultured and grown to large populations in order to provide material from which to extract biological materials. A quick method of determining when the cell growth has yielded enough cells is to determine the absorbance of the cell culture by measuring absorbance at 600 nm. An absorbance of 1 to 1.5 will give a good cell harvest. This method relies on the assistant being able to perform calibration checks on an ultraviolet-visible (UV-VIS) spectrometer.

Food and beverage processing

A laboratory assistant in the quality control laboratory of a fruit canning company is required to perform calibration checks and maintain and operate a range of equipment, including a pH meter. Canned pears, for example, are routinely checked for pH to ensure safe heat processing. While checking the calibration of the pH meter with the standard buffer solutions, the laboratory assistant found that stable pH readings could not be obtained. On closer inspection, it was found that the pH probe was damaged. This was reported to the supervisor. The probe was replaced and the meter was re-checked for calibration in readiness for routine testing.

Construction Materials Testing

A laboratory assistant has been allocated the task of performing in-house calibration checks on the laboratory's equipment. He/she has previously prepared a wall chart for the year that shows when the required calibration checks fall due in accordance with the NATA Field Application Document (FAD) for construction materials testing. The assistant consults the wall chart and notes that this month's calibration checks include checking the:

ice points of the liquid-in-glass thermometers

working sieves against the reference set

compaction hammers for compliance with specifications

repeatability of the balances.

A full calibration of one of the laboratory's nuclear density gauges is also required. He/she then telephones the local calibration authority to book the nuclear gauge in for calibration and prepares to perform the other in-house checks.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Required skills include:

performing setup, pre-use checks and shutdown procedures

performing calibration checks of basic equipment using standard procedures

obtaining readings of the required accuracy and precision

identifying non-compliant equipment from specifications and/or previous checks

recognising non-standard behaviour of instruments

assisting with maintaining equipment in working order by performing basic maintenance tasks

following all relevant occupational health and safety (OHS) requirements

following enterprise recording and reporting procedures

Required knowledge

Required knowledge includes:

operational principles and methods for equipment use

basic sources of error in equipment operation and their control

role and importance of correct calibration

basic equipment maintenance procedures

enterprise communication and reporting procedures

relevant OHS and environment requirements

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Codes of practice

Where reference is made to Industry codes of practice and Australian/international standards, it is expected the latest version will be used

Standards, codes, procedures and/or enterprise requirements

Standards, codes, procedures and/or enterprise requirements may include:

Australian and international standards such as:

AS/NZS 2243 Set:2006 Safety in laboratories set

AS ISO 17025-2005 General requirements for the competence of testing and calibration laboratories

Australian code of good manufacturing practice for medicinal products (GMP)

National Association of Testing Authorities (NATA) Field Application Documents (FADs)

calibration check and maintenance schedules

enterprise recording and reporting procedures

equipment manuals

equipment start up, operation and shutdown procedures

material safety data sheets (MSDS)

material, production and product specifications

national measurement regulations and guidelines

OHS national standards and codes of practice

principles of good laboratory practice (GLP)

production and laboratory schedules

quality manuals

standard operating procedures (SOPs)

Typical equipment and instruments

Typical equipment and instruments may include:

balances, pipettes, burettes and volumetric glassware

colorimeters/spectrometers and polarimeters

compaction rammers and soil classification equipment

conductivity meters and pH meters

disintegration apparatus, thermometers, incubators and water baths

instrument chart recorders, penetrometers, force measuring equipment and tensiometer

melting point apparatus, viscometers and hardness testing equipment

mixing and separating equipment such as centrifuges, rifflers and splitters, and mixers

noise meters and blasting meters

optical microscopes

Occupational health and safety (OHS) and environmental management requirements

OHS and environmental management requirements:

all operations must comply with enterprise OHS and environmental management requirements, which may be imposed through state/territory or federal legislation - these requirements must not be compromised at any time

all operations assume the potentially hazardous nature of samples and require standard precautions to be applied

where relevant, users should access and apply current industry understanding of infection control issued by the National Health and Medical Research Council (NHMRC) and State and Territory Departments of Health

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Perform laboratory equipment setup and pre-use checks in accordance with enterprise procedures 
Perform safety checks in accordance with relevant enterprise and instrumental procedures 
Identify faulty or unsafe components and equipment and report to appropriate personnel 
Complete instrument log books/records to meet enterprise requirements 
Start up equipment according to operating procedures 
Use specified standards for calibration check 
Check equipment as per calibration procedures and schedules 
Record all calibration data accurately and legibly 
Compare data with specifications and/or previous records to identify non-compliant equipment 
Quarantine out of calibration equipment 
Ensure all equipment work areas are clean during and after equipment use 
Perform basic maintenance in accordance with enterprise procedures 
Clean and store equipment according to enterprise and/or manufacturer's specifications/procedures 
Identify and replace, repair or dispose of damaged/worn equipment as appropriate 
Record and report information on unsafe or faulty equipment according to enterprise procedures 

Forms

Assessment Cover Sheet

MSL933004A - Perform calibration checks on equipment and assist with its maintenance
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MSL933004A - Perform calibration checks on equipment and assist with its maintenance

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: