Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
This describes the essential skills and knowledge and their level required for this unit.
Application of knowledge of the materials, equipment and process sufficient to recognise material and equipment conditions which may lead to out of specification production.
Knowledge of organization procedures and relevant regulatory requirements along with the ability to implement them within appropriate time constraints and work standards.
Skill to identify the range of possible product faults.
Competence includes the ability for the practical completion of the job to apply and/or explain:
products, materials and material characteristics
selection of materials for construction of jigs and fixtures
steps in the construction process
aspects of the construction to meet the dimensional and production requirements of the product
key requirements of the product which impact on the jig and fixture construction
quality requirements at each production stage
safety procedures and the use of PPE in relation to handling materials, equipment operation and cleanup
the hierarchy of control including engineering controls
impact of variations in raw materials and equipment operation in relation to final product
waste management and importance of non-conforming materials
relationship between materials used and jig specification.
Competence also includes the ability to:
plan own work, including predicting consequences and identifying improvements
interpret from production requests the correct selection and use of equipment, materials, processes and procedures
make measurements when required and identify product out of specification
identify and describe own role and role of others involved directly in the production process
identify when the operator is able to rectify faults and when assistance is required
distinguish between causes of faults.
Language, literacy and numeracy requirements
This competency requires the ability to communicate with a wide range of personnel and to interpret product specifications and mould requirements.
Numeracy is required to the level of determining required sizes and shapes of the jigs and also the relevant physical properties such as strength and rigidity.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice and/or Australian/international standards, the latest version must be used.
Context
This competency unit includes the use of equipment and materials to construct jigs and fixtures. It includes the operation of all relevant additional equipment where that equipment is integral to the making of jigs and fixtures.
Procedures
All operations are performed in accordance with procedures.
Procedures include all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
Tools and equipment
This competency includes use of equipment and tools such as:
hand tools and power tools
material loading equipment
relevant personal protective equipment.
Hazards
Typical hazards include:
manual handling hazards
power and hand tools temperature hazardous materials
manual handling hazards equipment operations.
Fault causes
Causes of faults include:
wrong materials for the jigs and fixtures construction
materials incorrectly used
lack of rigidity of the jigs and fixtures
difficulties in operation of the jigs and fixtures in the production environment
incorrect quantity of materials.
Problems
'Anticipate and solve problems' means resolve a wide range of routine and non-routine problems using product and process knowledge to develop solutions to problems which do not have a known solution/a solution recorded in the procedures.
Typical process and product problems may include:
structural strength, rigidity and durability of the jigs and fixtures dimensional accuracy of the jigs and fixtures
placement of components to allow convenient application variations in materials and/or contamination of materials.
Appropriate action for problems outside of area of responsibility may be reporting to an appropriate person.
Appropriate action for solving problems within area of responsibility includes asking questions and seeking assistance from appropriate persons/sources.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist