Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

PMC554091B Mapping and Delivery Guide
Analyse refractory failures

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency PMC554091B - Analyse refractory failures
Description This unit of competency covers analysing a refractory failure to determine failure mode. It involves understanding failure modes, differentiating different modes and understanding forensic procedures.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application Refractories may fail due to a number of reasons, and these may be mechanical (wear, impact) or thermal (thermal stresses, flame impingement) or due to other reasons. The analysis of failures is important so that replacement refractories can be better designed to reduce this failure and extend the time between failure/ replacement. This unit covers all common types of refractory failures. The failure needs to be recognised and distinguished from other possible causes. Possible causes for the failure also need to be identified particularly if failure is unexpected/refractory life is shorter than expectedThis unit would typically be undertaken by a technician working either alone or in liaison with another refractory expert.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Establish the suitability of resources
  • Check all information conforms with resources
  • Record discrepancies in information
  • Report any inaccuracies in information to the person in charge
  • Identify and select materials, components, tools and equipment
       
Element: Analyse failure modes
  • Identify spalling modes
  • Identify corrosion mode
  • Identify abrasion modes
  • Identify impact/compression/tensile modes
       
Element: Undertake forensic procedures
  • Plan required investigation
  • Specify required testwork/analyses
  • Interpret test results
  • Formulate simple reports
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.

Consistent performance should be demonstrated. In particular look to see that:

investigation of a failure is undertaken and an evidence based conclusion as to the failure mode is developed.

Context of and specific resources for assessment

Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.

Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.

Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.

Method of assessment

It may be appropriate to assess this unit concurrently with relevant teamwork and communication units.

It may be appropriate to assess this unit concurrently with other relevant units.

Where the analysis of refractory failure is to occur on-site or in a vessel then competency in the appropriate OHS and/or permit units is also required.

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Required skills include:

observing workplace procedures

identify and solving problems

working in a team or individually, as required

reading and numeracy to interpret workplace documents and technical information

Required knowledge

Required knowledge includes:

basis of various failure modes

organisation of simple testwork programs

make appropriate judgements on results

reporting results in report format

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Procedures

All operations are performed in accordance with standard procedures and work instructions

Investigation

Investigation involves:

the collection of evidence, and may require the specifying of appropriate tests and the analysis of plant records and logs

Reports

The report should summarise:

the nature of the failure

the cause

the methods used to determine this cause

conclusions drawn and recommendations made

Occupational health and safety (OHS)

All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Check all information conforms with resources 
Record discrepancies in information 
Report any inaccuracies in information to the person in charge 
Identify and select materials, components, tools and equipment 
Identify spalling modes 
Identify corrosion mode 
Identify abrasion modes 
Identify impact/compression/tensile modes 
Plan required investigation 
Specify required testwork/analyses 
Interpret test results 
Formulate simple reports 

Forms

Assessment Cover Sheet

PMC554091B - Analyse refractory failures
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

PMC554091B - Analyse refractory failures

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: