Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

PPMPRM220 Mapping and Delivery Guide
Perform lubrication

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency PPMPRM220 - Perform lubrication
Description
Employability Skills
Learning Outcomes and Application This unit of competency describes the outcomes required to lubricate equipment components and to maintain stocks of lubricants in a pulp or paper manufacturing facility.The unit applies to production operators and technicians in the pulp and paper manufacturing sector. This work typically involves complex integrated equipment and continuous operations.No licensing, legislative, regulatory, or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

The following resources must be made available:

lubrication tools and equipment

various grades of oils and grease

pulp or paper manufacturing equipment to lubricate

personal protective equipment suitable for lubricating equipment

lubrication schedules

template documents including:

for recording lubrication activities, processes and outcomes

order forms

inventory reports

work orders

organisational workplace health and safety and standard operating procedures for lubricating equipment.

relevant personnel for the purposes of communicating information

Competency is to be assessed in the workplace or in a productive environment that accurately reflects performance in a workplace.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare for lubrication
  • Check lubrication schedules at start of shift and plan daily work activities in line with organisational safety and standard operating procedures.
  • Select appropriate personal protective and other equipment and check for operational effectiveness.
  • Obtain type and quantity of lubricants from storage location to fulfil schedule.
  • Make contact with equipment operator to obtain access.
       
Element: Lubricate equipment
  • Complete lubrication tasks in line with schedules.
  • Select and use appropriate types and quantities of lubricants for specific equipment and specific components.
  • Top up supplies throughout daily activities.
  • Identify any equipment issues during lubrication and advise operator and or maintenance personnel.
       
Element: Maintain stock in lubrication store
  • Check stocks of required lubricant types regularly and re-order as required.
  • Complete stocktake of lubricant stocks in line with stocktake schedules, organisational safety and standard operating procedures.
       
Element: Record and report on lubrication activities
  • Record and report on lubrication activities, processes and outcomes.
  • Raise work orders as required.
  • Maintain records of lubricant stocks.
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for lubrication

1.1. Check lubrication schedules at start of shift and plan daily work activities in line with organisational safety and standard operating procedures.

1.2. Select appropriate personal protective and other equipment and check for operational effectiveness.

1.3. Obtain type and quantity of lubricants from storage location to fulfil schedule.

1.4. Make contact with equipment operator to obtain access.

2. Lubricate equipment

2.1. Complete lubrication tasks in line with schedules.

2.2. Select and use appropriate types and quantities of lubricants for specific equipment and specific components.

2.3. Top up supplies throughout daily activities.

2.4. Identify any equipment issues during lubrication and advise operator and or maintenance personnel.

3. Maintain stock in lubrication store

3.1. Check stocks of required lubricant types regularly and re-order as required.

3.2. Complete stocktake of lubricant stocks in line with stocktake schedules, organisational safety and standard operating procedures.

4. Record and report on lubrication activities

4.1. Record and report on lubrication activities, processes and outcomes.

4.2. Raise work orders as required.

4.3. Maintain records of lubricant stocks.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit, and must be able to provide evidence that they can:

use lubrication schedules to complete lubrication activities on equipment within a pulp and paper manufacturing facility at least twice in line with required enterprise intervals

across those three operational periods, use the following types of lubricants according to equipment requirements including:

various grades of oils and grease

graphite grease

marine packing grease

across operational periods, complete accurate basic records for lubrication activities, processes and outcomes

complete a stocktake of lubricant stocks and complete inventory control records.

A person competent in this unit must be able to demonstrate knowledge of:

purpose, features and operation of a pulp and paper manufacturing equipment to determine lubrication requirements

purpose of lubricants and effects on equipment operations

consequences of inadequate or incorrect lubrication

types of lubricants, grades, basic properties and application including:

graphite grease

marine packing grease

methods used to:

decant bulk lubricants

lubricate machinery and components

issues that may arise during lubrication and reporting requirements including:

leaks

overheating

dry bearings

vibration

noise

smell

discolouration

environmental and workplace safety impacts of lubricant spills and methods used to contain and clean up

safe handling and disposal of lubricants

organisational stock reorder cycles for lubricants

environmental storage requirements to maintain lubricants in optimum condition

organisational procedures:

standard operating procedures specific to lubricating equipment and completing stocktakes

workplace health and safety with particular emphasis on use of personal protective equipment and handling hazardous substances

communication reporting lines

recording and reporting lubrication activities, processes and outcomes.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for lubrication

1.1. Check lubrication schedules at start of shift and plan daily work activities in line with organisational safety and standard operating procedures.

1.2. Select appropriate personal protective and other equipment and check for operational effectiveness.

1.3. Obtain type and quantity of lubricants from storage location to fulfil schedule.

1.4. Make contact with equipment operator to obtain access.

2. Lubricate equipment

2.1. Complete lubrication tasks in line with schedules.

2.2. Select and use appropriate types and quantities of lubricants for specific equipment and specific components.

2.3. Top up supplies throughout daily activities.

2.4. Identify any equipment issues during lubrication and advise operator and or maintenance personnel.

3. Maintain stock in lubrication store

3.1. Check stocks of required lubricant types regularly and re-order as required.

3.2. Complete stocktake of lubricant stocks in line with stocktake schedules, organisational safety and standard operating procedures.

4. Record and report on lubrication activities

4.1. Record and report on lubrication activities, processes and outcomes.

4.2. Raise work orders as required.

4.3. Maintain records of lubricant stocks.

Not Applicable
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Check lubrication schedules at start of shift and plan daily work activities in line with organisational safety and standard operating procedures. 
Select appropriate personal protective and other equipment and check for operational effectiveness. 
Obtain type and quantity of lubricants from storage location to fulfil schedule. 
Make contact with equipment operator to obtain access. 
Complete lubrication tasks in line with schedules. 
Select and use appropriate types and quantities of lubricants for specific equipment and specific components. 
Top up supplies throughout daily activities. 
Identify any equipment issues during lubrication and advise operator and or maintenance personnel. 
Check stocks of required lubricant types regularly and re-order as required. 
Complete stocktake of lubricant stocks in line with stocktake schedules, organisational safety and standard operating procedures. 
Record and report on lubrication activities, processes and outcomes. 
Raise work orders as required. 
Maintain records of lubricant stocks. 

Forms

Assessment Cover Sheet

PPMPRM220 - Perform lubrication
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

PPMPRM220 - Perform lubrication

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: