Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

TDMMR4607B Mapping and Delivery Guide
ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency TDMMR4607B - ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL
Description UNIT DESCRIPTOR:This unit involves the skills and knowledge required to carry out basic welding, brazing, cutting and machining tasks under the supervision of an engineer, as may be required of an Integrated Rating on board a vessel.
Employability Skills Not applicable.
Learning Outcomes and Application The unit has application in the qualification for an Integrated Rating, i.e. Certificate III in Transport&Distribution(Maritime Operations - Integrated Rating).
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites Not applicable.
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Assist in basic welding tasks
  • Requirements for welding tasks are correctly interpreted from work instructions
  • Parts are prepared for welding as directed by engineer in accordance with established practice
  • Parts are welded as directed by the engineer
  • Weld defects are identified and appropriate action taken in conjunction with supervising engineer
  • Flame gouging methods are used to remove plate and weld material as directed by the supervising engineer
  • Finished work is checked work against work instructions for accuracy and quality
       
Element: Assist in basic brazing tasks
  • Requirements for brazing tasks are correctly interpreted from work instructions
  • Parts are prepared for brazing as directed by engineer in accordance with established practice
  • Brazing equipment is prepared for brazing operations in accordance with established procedures
  • Parts are brazed as directed by the engineer using established procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

TDMMR4607B ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, , the Range Statement and the Assessment Guidelines for this Training Package.

1

Critical aspects of evidence required to demonstrate competency in this unit

Assessment must confirm appropriate knowledge and skills to:

a

Carry out basic welding, brazing, cutting and machining tasks

b

Ensure the exercise of all required safety, environmental and hazard control precautions and procedures during basic welding, brazing, cutting and machining tasks

c

Communicate effectively with supervising engineer during the completion of basic welding, brazing, cutting and machining tasks

2

Evidence required for demonstration of consistent performance

a

Performance is demonstrated consistently over a period of time and in a suitable range of contexts

b

Consistently applies underpinning knowledge and skills when:

1

carrying out basic welding, brazing, cutting and machining tasks

2

exercising all required safety, environmental and hazard control precautions and procedures during basic welding, brazing, cutting and machining tasks basic welding, brazing, cutting and machining tasks shipboard tasks

c

Shows evidence of application of relevant workplace procedures, including:

1

ISM Code and associated vessel's safety management system and procedures

2

OH&S regulations and hazard prevention policies and procedures

3

standard operating procedures and work instructions

4

following housekeeping processes

d

Action is taken promptly to report operational incidents and problems in accordance with regulations and shipboard procedures

e

Work is completed systematically with required attention to detail

f

Recognises and adapts appropriately to cultural differences in the workplace, including modes of behaviour and interactions between crew and others

(continued)

TDMMR4607B ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL

3

Context of assessment

a

Assessment of competency must comply with the assessment requirements of the relevant maritime regulations

b

Assessment of this unit must be undertaken within relevant marine authority approved and audited arrangements by a registered training organisation:

1

As a minimum, assessment of knowledge must be conducted through appropriate written/oral examinations, and

2

Appropriate practical assessment must occur:

i

at the registered training organisation; and/or

ii

on an appropriate working or training vessel

4

Specificresourcesrequired for assessment

Access is required to opportunities to:

a

demonstrate the ability to carry out basic welding, brazing, cutting and machining tasks on board a vessel through appropriate practical exercises and simulated situations; and/or

b

carry out basic welding, brazing, cutting and machining tasks on an operational commercial or training vessel

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

REQUIRED KNOWLEDGE

This describes the knowledge required for this unit.

1

Applicable sections of relevant maritime regulations

2

Relevant OH&S and pollution control legislation and policies

3

Standard operating procedures for the basic welding, brazing, cutting and machining tasks as may be required of an integrated rating

4

Hazards and related safety precautions when carrying out basic welding, brazing, cutting and machining tasks

5

Techniques for identifying defective welds (within limits of responsibility of an integrated rating)

6

Typical work specifications and drawings used on a vessel

7

Standard procedures for marking out work to specifications and measuring and checking the quality of finished work, including the correct use of:

a

rules and tapes

b

squares

c

scribers

d

dividers

e

trammels

f

adjustable gauge

g

centre punch hammers

h

callipers

i

vernier callipers and micrometer

8

Procedures for identifying a glazed, loaded or untrue grinding wheel condition

9

Procedures for dressing and/or truing a grinding wheel

10

Types, names and identifying features of drilling machines used on maritime vessels

11

Characteristics and identifying features of common engineering drill bits

12

Environmental protection measures when carrying out basic engineering tasks

TDMMR4607B ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL

REQUIRED SKILLS

This describes the basic skills required for this unit.

1

Use basic verbal and other communication skills required when assisting in basic welding, brazing, cutting and machining operations on a vessel

2

Read, interpret and apply basic instructions and standard operating procedures relevant to basic welding, brazing, cutting and machining operations on a vessel

3

Read and interpret work specifications and drawings

4

Work safely and collaboratively with others when assisting in basic welding, brazing, cutting and machining operations on a vessel

5

Select and safely use welding, brazing, cutting and machining tools and equipment as per operating procedures

6

Carry out basic calculations required when assisting in basic welding, brazing, cutting and machining operations

7

Store welding, brazing, cutting and machining tools and equipment after use as per standard procedures

8

Recognise routine problems that may occur when assisting in basic welding, brazing, cutting and machining operations on a vessel and take appropriate action

9

Clean, sharpen or adjust tools as per standard operating procedures

10

Adapt to differences in vessels, equipment and standard operating procedures

11

Follow required work schedule as per company requirements

12

Mark out work to specifications and measure and check the quality of finished work

13

Identify a glazed, loaded or untrue grinding wheel condition and take appropriate action

14

Dress and true a grinding wheel

TDMMR4607B ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL

The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance.

VARIABLE

SCOPE

1. GENERAL CONTEXT

a.

Work must be carried out:

1

in compliance with relevant maritime regulatory requirements

b.

Work is performed:

1

under the direction and supervision of a supervising engineer, with some accountability and responsibility for self in achieving the prescribed outcomes

c.

Work involves:

1

the application of basic welding, brazing, cutting and machining procedures and techniques across a defined range of shipboard tasks falling within the limits of responsibility of an integrated rating

d.

Work requires:

1

the following of orders and instructions of the supervising engineer

2. WORKSITE ENVIRONMENT

a

Vessel may include:

1

any Australian or international commercial vessel

b

Assistance in basic welding, brazing, cutting and machining tasks may be carried out:

1

while underway

2

while in port

3

while moored or at anchor

4

when in dry dock

c

Basic operations within the responsibility of an integrated rating may include:

1

basic fillet welds

2

basic butt welds

3

basic pad welds

4

manual metal arc welding

5

oxygen acetylene welding

6

basic machining operation within the responsibility of an integrated rating

(continued)

TDMMR4607B ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL

VARIABLE

SCOPE

d

Operational hazards when assisting in welding, brazing, cutting and machining tasks may include:

1

sharp tools and implements

2

power tools

3

moving and rotating machinery

4

moving heavy loads using unsafe lifting procedures

5

unsecured machinery, components or equipment

6

use of welding equipment near explosive/flammable liquids and gases

7

using equipment beyond safe working limits

8

poor housekeeping procedures

9

non-compliance with safe working procedures

e

Documentation and recordsmay include

1

ISM Code safety management system plans, procedures, checklists and instructions

2

orders and instructions of the supervising engineer

3

instructions of manufacturers of tools and equipment

4

vessel and company procedures

f

Applicable legislation, regulations and codes may include:

1

ISM Code

2

relevant international, Commonwealth, State and Territory OH&S legislation

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Requirements for welding tasks are correctly interpreted from work instructions 
Parts are prepared for welding as directed by engineer in accordance with established practice 
Parts are welded as directed by the engineer 
Weld defects are identified and appropriate action taken in conjunction with supervising engineer 
Flame gouging methods are used to remove plate and weld material as directed by the supervising engineer 
Finished work is checked work against work instructions for accuracy and quality 
Requirements for brazing tasks are correctly interpreted from work instructions 
Parts are prepared for brazing as directed by engineer in accordance with established practice 
Brazing equipment is prepared for brazing operations in accordance with established procedures 
Parts are brazed as directed by the engineer using established procedures 

Forms

Assessment Cover Sheet

TDMMR4607B - ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

TDMMR4607B - ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: