ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Plan work

1.1

Site inspection is completed and potential workplace hazards are identified prior to commencement of operations

1.2

Hazard control measures are identified and implemented consistent with appropriate standards to ensure the safety of personnel and equipment

1.3

Job requirements are confirmed with appropriate personnel

1.4

Work is planned to comply with instructions, risk assessment, and operating and emergency procedures

1.5

Weight of container is identified or confirmed in consultation with appropriate personnel

1.6

Appropriateness of reach stacker to the container/s and workplace conditions is ensured

1.7

Appropriate path for moving containers in work area is determined and inspected

1.8

Appropriate communications methods are identified and selected in accordance with procedures

2

Conduct routine checks

2.1

Reach stacker is accessed in a safe manner in accordance with procedures

2.2

Reach stacker service logbook is checked for compliance

2.3

Routine pre-start operational checks are carried out in accordance with procedures and are completed in a safe manner

2.4

Reach stacker is visually checked for any damage or defects

2.5

Visibility and legibility of all signage and labels is ensured in accordance with the appropriate standard

2.6

All reach stacker controls are located and identified

2.7

Post-start operational checks are carried out in accordance with procedures including operational functions to limits

2.8

Reach stacker is started in accordance with procedures and is checked for any abnormal instrument readings/warnings, lights and noises

2.9

All reach stacker safety devices and communications equipment are checked for serviceability in accordance with procedures

2.10

All damage and defects are reported and recorded in accordance with procedures, and appropriate action is taken

3

Prepare reach stacker operations

3.1

Ground suitability is checked to ensure stability and safe operation of reach stacker

3.2

Reach stacker is driven to work area and prepared for container operations in accordance with procedures and manufacturer specifications

3.3

Appropriate reach stacker stability requirements for task are determined in accordance with procedures and range diagram/load chart

3.4

Container data is input into reach stacker computer as required in accordance with workplace procedures

3.5

Appropriate hazard prevention/control measures are implemented and communicated with personnel in work area in accordance with procedures

4

Operate reach stacker

4.1

Container weights are checked to ensure they are within reach stacker capacity in accordance with range diagram/load chart

4.2

Hazard prevention/control measures are complied with during reach stacker operations

4.3

Container spreader is positioned over container following directions from associated personnel

4.4

Test lift is carried out in accordance with procedures to allow for checks to be safely made, in consultation with relevant personnel

4.5

All required communications signals are correctly interpreted in accordance with procedures and the appropriate standard

4.6

Reach stacker is operated in accordance with procedures and the appropriate standard

4.7

Containers are stacked/unstacked using all relevant reach stacker and spreader movements in accordance with procedures and the appropriate standard

4.8

Container movement is monitored constantly, to ensure safety of personnel and container, and reach stacker stability

4.9

Container is stacked in accordance with procedures, ensuring ground conditions are suitable for stacking containers and stability of the stack, safety of personnel and container

4.10

Unplanned and/or unsafe situations are responded to in accordance with procedures

5

Travel reach stacker and mobile container

5.1

Suitability of planned route for reach stacker is checked in accordance with procedures

5.2

Reach stacker is configured to mobile containers in accordance with procedures and the appropriate standard, WHS/OHS legislation and codes of practice

5.3

Containers are mobilised to ensure safety of personnel and container, and stability of reach stacker

5.4

Container is mobilised using best mobile practice in accordance with procedures

6

Shut down and secure reach stacker

6.1

Reach stacker boom and container spreader are packed up and secured as required, in accordance with procedures and the appropriate standard

6.2

Relevant locking devices and brakes are applied as required

6.3

Stabilisers are stowed and secured in accordance with procedures as required

6.4

Reach stacker is parked and shut down in accordance with procedures

6.5

Routine post-operational checks are carried out in accordance with procedures

6.6

All damage and defects are recorded and reported in accordance with procedures, and appropriate action is taken

A person who demonstrates competency in this unit must provide evidence of safely operating a reach stacker greater than 3 tonnes capacity and satisfy all of the elements, performance criteria and foundation skills requirements of the unit on at least one occasion including:

applying appropriate mathematical procedures to estimate loads

applying best mobile practice including:

carrying container at manufacturer recommended height

gently accelerating and braking (to minimise container swing)

minimum boom length

minimum speed

not driving across inclines or slopes

applying pre-start operational checks in accordance with manufacturer instructions, Australian Standards and industry guidelines including:

checking all operational functions

external visual check including evidence of damage, leaks, electrical, wheels and tyres, boom and spreader

interpreting load chart/range diagram

making sure logbook, operators manual are available

checking safety devices/alarms are fitted where appropriate

applying post-operational checks after shut down to ensure reach stacker is safe for the next operator including checking:

all systems are shut down

equipment is parked to avoid hazards

for hydraulic or brake fluid leaks

for structural damage

assessing ground conditions to confirm site is suitable (firm, level and safe) to operate reach stacker

communicating with other workplace personnel, through:

appropriate worksite protocols

listening

making and interpreting hand signals

questioning to confirm understanding

signage

two way radios

verbal and non-verbal language

written instructions

complying with organisational and site policies and procedures

complying with WHS/OHS licensing legislation

eliminating or reducing risk to personnel and property through the application of control measures including:

adequate illumination

disconnected power

insulated electric lines

moving obstructions

pedestrian controls

personal protective equipment

safety tags on electrical switches/isolators

using safety observer inside exclusion zone

traffic barricades and traffic controls

trench covers

ensuring appropriate path is in accordance with traffic management plan and is:

clear of obstacles

clear of personnel

free of ramps or inclines

identifying hazards, assessing risk and implementing hazard control strategies, including hierarchy of control as applied to positioning and safely operating reach stacker

interpreting information (such as procedures) relating to conducting reach stacker operations accurately

operating a reach stacker greater than 3 tonnes capacity that incorporates an attachment for lifting, moving and travelling with a shipping container, including all functions to their maximum extension and safe working rated capacity while applying relevant reach stacker movements:

articulating

booming up and down

equalising spreader

extending/retracting spreader

rotating spreader

telescoping in and out

using and interpreting manufacturer standards and data, including range diagram/load charts to enable reach stacker to be configured to mobile, stack and unstack containers

using communications signals including:

luff boom down – hand

luff boom down – whistle and/or two-way radio

luff boom up – hand

luff boom up – whistle and/two-way radio

stop –hand

stop – whistle and/or two-way radio

telescope out – hand

telescope out – whistle and/or two-way radio

telescope in – hand

telescope in – whistle and/or two-way radio

reading and comprehending manufacturer specifications, instructions, procedures and safety signs

recording and maintaining accurate information relating to reach stacker operations

shutting down a reach stacker, greater than 3 tonnes capacity in accordance with manufacturer specifications and workplace procedures including:

idling engine to stabilise temperature

parking in a safe location

using correct parking procedures

retracting boom

retracting spreader

repositioning cabin

retracting stabilisers

turning off engine

stabilising reach stacker by:

applying computer stability reading as a percentage

deploying stabilisers

test-lifting container prior to commencing operations, just clear of lifting plane to allow for checks to ensure:

all reach stacker hydraulic controls and brake systems are functioning properly (no boom creep etc.)

boom length and height are displayed correctly

computer/weight scale is working correctly

computer correctly displays stability percentage of reach stacker

verifying problems and equipment faults, and applying appropriate response procedures to unplanned and/or unsafe situations including:

environmental conditions (wind, lightning, storms)

failure/loss of control (brakes and steering)

failure of equipment (hydraulic system, computer)

rail/road moving unannounced while loading/discharging.

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

appropriate mathematical calculation for determining container weight

Australian and industry standards relevant to operating a reach stacker greater than 3 tonnes capacity

Commonwealth, state or territory WHS/OHS legislation, standards and codes of practice relevant to the full range of processes for the crane class

ground stability including:

backfilled ground

bitumen

concrete

hard compacted soil

hard standing

railway lines

rock

rough uneven ground

soft soils

hazards including:

condition of plant and equipment

dangerous goods/hazardous substances

environmental conditions (wind, lightning, storms)

insufficient lighting

movement of vehicle or rail wagon

ground stability (condition, recently filled trenches, slopes)

other specific site hazards (work personnel, other equipment)

overhead hazards (electric lines, service pipes)

traffic (pedestrians, vehicles)

underground hazards (electric lines, service pipes)

weather conditions (high winds, lightning)

hierarchy of hazard identification and control:

elimination

substitution

isolation

engineering controls

administrative controls

personal protective equipment (PPE)

manufacturer specifications, instructions, procedures and safety signs

organisational and workplace standards, requirements, policies and procedures for conducting reach stacker operations

procedures for recording, reporting and maintaining workplace records and information

reach stacker characteristics and capabilities (including use of range diagrams/load charts) to allow reach stacker configuration to suit the range of containers

reach stacker operations and safe operating procedures

risks associated with overhead electric lines, electrical cables, ground conditions, reach stacker stability

typical routine problems encountered operating reach stacker and equipment, and adjustments required for correction.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Plan work

1.1

Site inspection is completed and potential workplace hazards are identified prior to commencement of operations

1.2

Hazard control measures are identified and implemented consistent with appropriate standards to ensure the safety of personnel and equipment

1.3

Job requirements are confirmed with appropriate personnel

1.4

Work is planned to comply with instructions, risk assessment, and operating and emergency procedures

1.5

Weight of container is identified or confirmed in consultation with appropriate personnel

1.6

Appropriateness of reach stacker to the container/s and workplace conditions is ensured

1.7

Appropriate path for moving containers in work area is determined and inspected

1.8

Appropriate communications methods are identified and selected in accordance with procedures

2

Conduct routine checks

2.1

Reach stacker is accessed in a safe manner in accordance with procedures

2.2

Reach stacker service logbook is checked for compliance

2.3

Routine pre-start operational checks are carried out in accordance with procedures and are completed in a safe manner

2.4

Reach stacker is visually checked for any damage or defects

2.5

Visibility and legibility of all signage and labels is ensured in accordance with the appropriate standard

2.6

All reach stacker controls are located and identified

2.7

Post-start operational checks are carried out in accordance with procedures including operational functions to limits

2.8

Reach stacker is started in accordance with procedures and is checked for any abnormal instrument readings/warnings, lights and noises

2.9

All reach stacker safety devices and communications equipment are checked for serviceability in accordance with procedures

2.10

All damage and defects are reported and recorded in accordance with procedures, and appropriate action is taken

3

Prepare reach stacker operations

3.1

Ground suitability is checked to ensure stability and safe operation of reach stacker

3.2

Reach stacker is driven to work area and prepared for container operations in accordance with procedures and manufacturer specifications

3.3

Appropriate reach stacker stability requirements for task are determined in accordance with procedures and range diagram/load chart

3.4

Container data is input into reach stacker computer as required in accordance with workplace procedures

3.5

Appropriate hazard prevention/control measures are implemented and communicated with personnel in work area in accordance with procedures

4

Operate reach stacker

4.1

Container weights are checked to ensure they are within reach stacker capacity in accordance with range diagram/load chart

4.2

Hazard prevention/control measures are complied with during reach stacker operations

4.3

Container spreader is positioned over container following directions from associated personnel

4.4

Test lift is carried out in accordance with procedures to allow for checks to be safely made, in consultation with relevant personnel

4.5

All required communications signals are correctly interpreted in accordance with procedures and the appropriate standard

4.6

Reach stacker is operated in accordance with procedures and the appropriate standard

4.7

Containers are stacked/unstacked using all relevant reach stacker and spreader movements in accordance with procedures and the appropriate standard

4.8

Container movement is monitored constantly, to ensure safety of personnel and container, and reach stacker stability

4.9

Container is stacked in accordance with procedures, ensuring ground conditions are suitable for stacking containers and stability of the stack, safety of personnel and container

4.10

Unplanned and/or unsafe situations are responded to in accordance with procedures

5

Travel reach stacker and mobile container

5.1

Suitability of planned route for reach stacker is checked in accordance with procedures

5.2

Reach stacker is configured to mobile containers in accordance with procedures and the appropriate standard, WHS/OHS legislation and codes of practice

5.3

Containers are mobilised to ensure safety of personnel and container, and stability of reach stacker

5.4

Container is mobilised using best mobile practice in accordance with procedures

6

Shut down and secure reach stacker

6.1

Reach stacker boom and container spreader are packed up and secured as required, in accordance with procedures and the appropriate standard

6.2

Relevant locking devices and brakes are applied as required

6.3

Stabilisers are stowed and secured in accordance with procedures as required

6.4

Reach stacker is parked and shut down in accordance with procedures

6.5

Routine post-operational checks are carried out in accordance with procedures

6.6

All damage and defects are recorded and reported in accordance with procedures, and appropriate action is taken