Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

TLIW2019 Mapping and Delivery Guide
Apply surface coatings using a spray gun

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency TLIW2019 - Apply surface coatings using a spray gun
Description
Employability Skills
Learning Outcomes and Application This unit involves the skills and knowledge required to use a spray gun to apply surface coatings as part of pallet manufacturing processes, in accordance with regulations and workplace requirements in the transport and logistics industry.It includes planning the surface coating process, undertaking surface preparation, applying the surface coating and completing workplace operations.Work is generally performed under some supervision, within a team/group environment. No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

As a minimum, assessors must satisfy applicable regulatory requirements, which include requirements in the Standards for Registered Training Organisations current at the time of assessment.

As a minimum, assessment must satisfy applicable regulatory requirements, which include requirements in the Standards for Registered Training Organisations current at the time of assessment.

Assessment must occur in workplace operational situations where it is appropriate to do so; where this is not appropriate, assessment must occur in simulated workplace operational situations that replicate workplace conditions.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Resources for assessment include:

a range of relevant exercises, case studies and/or simulations

applicable documentation including workplace procedures, regulations, codes of practice and operation manuals

relevant materials, tools, equipment and personal protective equipment currently used in industry.
Prerequisites/co-requisites
Competency Field W – Equipment and Systems Operations
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Plan surface coating process
  • Equipment, accessories and consumables are assembled and checked for applicability to the surface coating task/s
  • Safety data sheets (SDSs)/material safety data sheets (MSDSs) and/or product application and safety information are read and used to inform work practices
  • Hazards are identified, risks are assessed and control measures are implemented
  • Surface coating spray gun process techniques, time and safety requirements are noted and used to inform work planning
  • Personal protective equipment is used/worn as required
       
Element: Undertake surface preparation
  • Characteristics of uncoated/raw material and required surface coating materials are identified and appropriate action is taken to rectify problem/s
  • Workplace instructions on surface preparation of materials are followed
  • Surface preparation is checked for conformity with required workplace standards
       
Element: Apply surface coating
  • Sequence of work is identified maximising potential of applied finish for the production operation
  • Equipment and accessories are used in accordance with manufacturer and workplace instructions
  • Trial applications of surface materials are made to check spray patterns, equipment operations, materials consistency and specified surface finish
  • Surface coating depth and coverage is checked for conformity with specifications
  • Surfaces are kept free of contamination
  • Faults/problems are identified and appropriate action is undertaken in accordance with workplace procedures
       
Element: Complete workplace operations
  • Products are located to storage area or next production stage as required
  • Equipment is cleaned prior to storage
  • Equipment that is damaged, unserviceable or requiring service is tagged and appropriate steps are taken to arrange repair
  • Workplace documentation and records are completed as required
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Plan surface coating process

1.1

Equipment, accessories and consumables are assembled and checked for applicability to the surface coating task/s

1.2

Safety data sheets (SDSs)/material safety data sheets (MSDSs) and/or product application and safety information are read and used to inform work practices

1.3

Hazards are identified, risks are assessed and control measures are implemented

1.4

Surface coating spray gun process techniques, time and safety requirements are noted and used to inform work planning

1.5

Personal protective equipment is used/worn as required

2

Undertake surface preparation

2.1

Characteristics of uncoated/raw material and required surface coating materials are identified and appropriate action is taken to rectify problem/s

2.2

Workplace instructions on surface preparation of materials are followed

2.3

Surface preparation is checked for conformity with required workplace standards

3

Apply surface coating

3.1

Sequence of work is identified maximising potential of applied finish for the production operation

3.2

Equipment and accessories are used in accordance with manufacturer and workplace instructions

3.3

Trial applications of surface materials are made to check spray patterns, equipment operations, materials consistency and specified surface finish

3.4

Surface coating depth and coverage is checked for conformity with specifications

3.5

Surfaces are kept free of contamination

3.6

Faults/problems are identified and appropriate action is undertaken in accordance with workplace procedures

4

Complete workplace operations

4.1

Products are located to storage area or next production stage as required

4.2

Equipment is cleaned prior to storage

4.3

Equipment that is damaged, unserviceable or requiring service is tagged and appropriate steps are taken to arrange repair

4.4

Workplace documentation and records are completed as required

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria on at least one occasion and include:

adapting to differences in equipment in accordance with operating procedures

applying precautions and required action to minimise, control or eliminate identified hazards

applying relevant legislation and workplace procedures

communicating and working effectively with others

identifying and correctly using relevant equipment

maintaining spray gun equipment to manufacturer specifications

modifying activities depending on operational contingencies, risk situations and environments

monitoring and prioritising work activities in terms of planned schedule

planning own work, predicting consequences and identifying improvements

reading, interpreting and following relevant instructions, procedures, information and signs

reporting and/or rectifying identified problems, faults or malfunctions promptly, in accordance with regulatory requirements and workplace procedures

selecting and using required personal protective equipment conforming to industry and work health and safety (WHS)/occupational health and safety (OHS) standards

working systematically with required attention to detail without injury to self or others, or damage to goods or equipment.

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

application of relevant hydraulic, mechanical and pneumatic principles to the spray process

characteristics of the materials in terms of toxicity, reactivity, flammability, required viscosity and re-coatability

effects of fumes, heat and other radiations

features and hazards of spray gun equipment for pallet production and the precautions and procedures that should be followed in its use

housekeeping standards and procedures

methods for preventing contamination of surfaces during and after surface coating

operational work systems, equipment, management and site operating systems for applying surface coatings using a spray gun as part of pallet production

problems that may occur and appropriate action that can be taken to resolve these problems

regulations relevant for applying surface coatings using spray gun equipment

relevant WHS/OHS and environmental protection procedures and guidelines

site layout and obstacles

workplace procedures and policies for applying surface coatings using spray gun equipment as part of pallet production.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Plan surface coating process

1.1

Equipment, accessories and consumables are assembled and checked for applicability to the surface coating task/s

1.2

Safety data sheets (SDSs)/material safety data sheets (MSDSs) and/or product application and safety information are read and used to inform work practices

1.3

Hazards are identified, risks are assessed and control measures are implemented

1.4

Surface coating spray gun process techniques, time and safety requirements are noted and used to inform work planning

1.5

Personal protective equipment is used/worn as required

2

Undertake surface preparation

2.1

Characteristics of uncoated/raw material and required surface coating materials are identified and appropriate action is taken to rectify problem/s

2.2

Workplace instructions on surface preparation of materials are followed

2.3

Surface preparation is checked for conformity with required workplace standards

3

Apply surface coating

3.1

Sequence of work is identified maximising potential of applied finish for the production operation

3.2

Equipment and accessories are used in accordance with manufacturer and workplace instructions

3.3

Trial applications of surface materials are made to check spray patterns, equipment operations, materials consistency and specified surface finish

3.4

Surface coating depth and coverage is checked for conformity with specifications

3.5

Surfaces are kept free of contamination

3.6

Faults/problems are identified and appropriate action is undertaken in accordance with workplace procedures

4

Complete workplace operations

4.1

Products are located to storage area or next production stage as required

4.2

Equipment is cleaned prior to storage

4.3

Equipment that is damaged, unserviceable or requiring service is tagged and appropriate steps are taken to arrange repair

4.4

Workplace documentation and records are completed as required

Range is restricted to essential operating conditions and any other variables essential to the work environment.

Non-essential conditions can be found in the Companion Volume Implementation Guide.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Equipment, accessories and consumables are assembled and checked for applicability to the surface coating task/s 
Safety data sheets (SDSs)/material safety data sheets (MSDSs) and/or product application and safety information are read and used to inform work practices 
Hazards are identified, risks are assessed and control measures are implemented 
Surface coating spray gun process techniques, time and safety requirements are noted and used to inform work planning 
Personal protective equipment is used/worn as required 
Characteristics of uncoated/raw material and required surface coating materials are identified and appropriate action is taken to rectify problem/s 
Workplace instructions on surface preparation of materials are followed 
Surface preparation is checked for conformity with required workplace standards 
Sequence of work is identified maximising potential of applied finish for the production operation 
Equipment and accessories are used in accordance with manufacturer and workplace instructions 
Trial applications of surface materials are made to check spray patterns, equipment operations, materials consistency and specified surface finish 
Surface coating depth and coverage is checked for conformity with specifications 
Surfaces are kept free of contamination 
Faults/problems are identified and appropriate action is undertaken in accordance with workplace procedures 
Products are located to storage area or next production stage as required 
Equipment is cleaned prior to storage 
Equipment that is damaged, unserviceable or requiring service is tagged and appropriate steps are taken to arrange repair 
Workplace documentation and records are completed as required 

Forms

Assessment Cover Sheet

TLIW2019 - Apply surface coatings using a spray gun
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

TLIW2019 - Apply surface coatings using a spray gun

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: