AMPA405
Develop and implement Quality Assurance program for a rendering plant


Application

This unit describes the skills and knowledge required to develop and implement a Quality Assurance (QA) program for a rendering plant.

This unit is suitable for people working in the rendering sector. Work must involve interaction between staff and the individual and a detailed understanding of the rendering process.

This unit must be delivered in the context of Australian meat industry standards and regulations.

No occupational licensing, legislative or certification requirements are known to apply to this unit at the time of publication.


Elements and Performance Criteria

Element

Performance criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Develop a QA program for rendering plant

1.1 Develop process flow chart for rendering plant

1.2 Identify Control and Critical Control Points (CCPs)

1.3 Identify procedures to be carried out at control and CCPs

1.4 Validate critical limits

1.5 Develop operations manual, monitoring sheets and verification procedures

2. Implement the QA program at the rendering plant

2.1 Clearly explain QA procedures and requirements to relevant personnel

2.2 Coach and mentor staff when introducing work instructions and operating procedures

2.3 Introduce and monitor verification and recording procedures

2.4 Conduct internal audit to verify program

Evidence of Performance

Evidence must demonstrate the candidate's consistency of performance over time at production speed.

Candidates must be able to develop and implement a QA program that meet the requirements of current Australian Standards and relevant legislation.

The candidate must:

develop an implementation plan

develop and document work instructions and Standard Operating Procedures (SOPs)

establish and validate critical limits

explain the process flow chart for the rendering operation

form, instruct and lead a Hazard Analysis Critical Control Point (HACCP) team

identify and observe workplace health and safety requirements

identify and manage environmental hazards

identify corrective action

identify CCPs for QA monitoring

identify hazards

implement the QA program

mentor staff implementing the procedures

prepare a HACCP chart for rendering operations

use relevant communication skills

verify the program using sampling, testing and auditing


Evidence of Knowledge

The candidate must demonstrate a broad factual, technical and theoretical knowledge of:

verification and validation procedures

regulations, standards and workplace requirements affecting rendering operations


Assessment Conditions

Assessment can be conducted in actual or simulated environments.

The following three forms of assessment must be used:

written test or quiz

workplace referee report

on the job assessment with assessor observation

Assessors must satisfy current standards for RTOs.


Foundation Skills

Foundation Skills essential to performance are explicit in the performance criteria of this unit of competency.


Range Statement


Sectors