AUM8032B
Control stock

This unit describes the application of the required skills and knowledge to maintain stock levels in accordance with organisation policies and procedures.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

Application

This unit applies to the automotive and related component manufacturing environment and involves application of skills and knowledge at a specialist level. These skills and knowledge are to be used within the scope of the person's job and authority.


Prerequisites

Nil


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Operate computer equipment

1.1. Computer equipment is selected to meet the job requirements stated in the organisation's stock control procedures and in line with organisation requirements

1.2. Computer equipment is operated to ensure records are monitored and maintained

2. Identify and record parts received, issued or dispatched

2.1. Parts are identified and matched by numbers, codes and location tags

2.2. Parts received, issued and dispatched are recorded with appropriate documentation to ensure stock is accurately accounted for

2.3. Parts received, issued or dispatched are keyed into the computer daily to ensure stock levels are accurately maintained

3. Deal appropriately with faulty or damaged parts

3.1. Faulty/damaged parts are assessed for rectification, returned to supplier or scraped according to organisation guidelines

3.2. Appropriate recording procedures are maintained

4. Maintain stock levels

4.1. Stocks are monitored and maintained

4.2. Reserve stocks are transferred from reserve locations to warehouse to ensure build line/customer requirements are met

4.3. Requisition/order forms are completed for identified stock maintenance requirements

4.4. Unavailable stock is recorded and reported to the appropriate personnel for action

4.5. Warehouse stocks are consolidated efficiently

Required Skills

This section describes the essential skills and knowledge and their level, required for this unit.

Required skills

speak clearly and directly in order to inform appropriate personnel of unavailable stock

apply teamwork to a range of situations, including the consolidation of warehouse stock

solve problems particularly in teams in order to meet performance indicators

show initiative in adapting to changing work conditions or contexts particularly when working across a variety of work areas

access, interpret and apply information on relevant organisation policies, procedures and instructions, particularly to ensure correct procedures are maintained concerning faulty or damaged parts

manage time when planning, preparing and organising work priorities

take responsibility for organising own work priorities.

Required knowledge

relevant Occupational Health and Safety and Environmental regulations and organisation policies and procedures needed to carry out work in a manner which ensures the safety of people, equipment and the environment.

technical work documentation covering procedures, specifications, schedules and work plans or equivalent

quality system documentation covering instructions, procedures, performance indicators and review processes or equivalent

cost minimisation/waste avoidance policies, procedures and practices

environmental protection requirements relating to the disposal of waste material

established communication channels and protocols

problem identification and resolution techniques

identification and characteristics of parts

organisation ordering procedures

types of computers and operating procedures

identification of faulty parts

stock control systems and organisation procedures

knowledge of organisation OHS policy and procedures.

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for this Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the following is essential:

compliance with relevant legislative, regulations, standards, codes of practice and establish safe practices and organisation policies and procedures for managing personal work priorities

maintaining a working knowledge of current work systems and practices

working and communicating effectively and positively with others involved in the work

applying, within authority, the requirements of the job or work role in relation to:

achieving production goals

achieving work quality goals

responding positively to changing work requirements

contributing effectively to cost reduction initiatives

effectively applying problem solving techniques

modify activities to cater for variations in organisation context and environment

record parts and their details

operate computer equipment

conduct manual and/or stocktake

maintain documentation / computer records

detect stock discrepancies

identify and deal with faulty or damaged stock

apply organisation OHS policy and procedures

maintain an effective, clean and safe work site.

Context of and specific resources for assessment

assessment of the competency should take place in a safe working environment in a passenger motor vehicle manufacturing plant or simulated environment using tools/equipment/machinery required for the production process without undue disruption to the production process

assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints.

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:

assessment methods must confirm consistency and accuracy of performance (over time and in a range of organisation relevant contexts) together with application of underpinning knowledge

assessment methods must be by direct observation of tasks and include questioning on underpinning knowledge to ensure its correct interpretation and application

assessment may be applied under project related conditions (real or simulated) and require evidence of process

assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording in the Performance Criteria is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.

Organisationrequirements may include:

access and equity principles and practices

environmental management (waste disposal, recycling and re-use guidelines)

emergency and evacuation procedures

equipment use procedures

ethical standards

legal obligations

maintenance and storage procedures

OHS requirements

organisational and site guidelines

policies and procedures relating to own role and responsibility

procedural manuals

quality assurance guidelines

quality and continuous improvement processes and standards

recording and reporting guidelines.

Appropriate documentation may include:

invoices

delivery dockets

works order

order forms.

Appropriatepersonnel may include:

clients and managers

supervisors

suppliers

team leaders

team members.


Sectors

Unit sector

Automotive Manufacturing


Competency Field

Truck/Bus/Trailer Manufacture and Assembly


Co-Requisites

Nil


Employability Skills

This unit contains Employability Skills.


Licensing Information

Not applicable.