AUMFMM001
Reduce cycle time in automotive manufacturing work processes


Application

This unit describes the performance outcomes required to reduce cycle time in automotive manufacturing processes.

It applies to those in an automotive manufacturing environment and involves the application of skills and knowledge at a specialist level.

No licensing, legislative or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements

Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Review work processes

1.1 Inefficient production processes and opportunities for reducing cycle time are identified

1.2 Total cycle time for identified processes is calculated and production time recorded

1.3 High cycle time and processes that do not value add are identified

2. Plan and implement cycle time reduction

2.1 Proposed changes are planned and documented

2.2 Cycle time reduction plans are approved by appropriate personnel

2.3 Implementation of new processes is supported in line with workplace procedures

2.4 Cycle times following the implementation of plans are documented

3. Record changes in cycle times

3.1 Cycle time changes are confirmed and recorded

3.2 Information concerning endorsed changes is communicated to team members

3.3 Validation of the new processes is supported according to workplace procedures

Foundation Skills

This section describes those language, literacy, numeracy and employment skills that are essential to performance.

Skills

Description

Reading skills to:

interpret cycle time processes and production documents.

Writing skills to:

legibly enter information into cycle time documents

complete production sheets

complete cycle time plan.

Oral communication skills to:

refer workplace cycle time issues to team leader and supervisor

speak clearly and directly when presenting continual improvement ideas and solutions to problems.

Problem-solving skills to:

determine required workplace quality standards and continual improvement opportunities.


Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Production processes must include:

documentation and record-keeping activities

supply processes

work area set-up time.

Reducing cycle timemust include:

inspection time

process time

queue time

storage time.


Sectors

Management, Leadership and Supervision - Manufacture


Competency Field

Passenger Motor Vehicle