Application
This unit describes the performance outcomes required to apply continuous improvement systems and processes to products and processes in an automotive manufacturing environment.
It involves the application of skills and knowledge at a production worker level.
No licensing, legislative or certification requirements apply to this unit at the time of publication.
Elements and Performance Criteria
Elements | Performance Criteria |
Elements describe the essential outcomes | Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section |
1. Prepare for continuous improvement | 1.1 Quality requirements are identified and applied 1.2 Manufacturing systems and processes are identified from workplace instructions |
2. Apply continuous improvement | 2.1 Continuous improvement tools and problem-solving techniques relevant to the process are identified and applied 2.2 Proposed improvements to processes are trialled, monitored and evaluated 2.3 Waste minimisation principles and processes are identified 2.4 Recommendations are made according to workplace procedures |
3. Monitor continuous improvement | 3.1 Continuous improvement requirements are monitored to ensure products and processes comply with workplace quality 3.2 Workplace continuous improvement systems and processes are monitored on an ongoing basis to capitalise on identified opportunities 3.3 Continuous improvement forms and work sheets are completed according to workplace procedures |
Foundation Skills
This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below. | |
Reading skills to: | identify manufacturing schedules and production quality requirements identify workplace waste-minimisation processes. |
Writing skills to: | complete continuous improvement, work sheets and production improvement forms. |
Oral communication skills to: | communicate workplace systems and processes with co-workers communicate improvement ideas at team meetings and with supervisors. |
Initiative skills to: | identify improvement opportunities and take steps to share ideas. |
Problem-solving skills to: | identify manufacturing problems and analyse them for improvement opportunities. |
Range Statement
This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below. | |
Systems and processes must | assembly sequence batch building established continuous improvement system, such as Kaizen or workplace equivalent lean manufacturing processes picking of parts, restocking and quality inspections. |
Continuous improvement tools must include: | balanced scorecards benchmarking cause and effect diagrams fishbone diagram or workplace equivalent lead time performance measurement plan-do-check-act (PDCA) or workplace equivalent run charts statistics upstream and downstream customer feedback. |
Problem-solving techniques must include: | step-by-step process use of measurement. |
Waste must include: | excess inventory and stock excessive cycle time activities that do not value add over-processing rejects rework. |
Workplace procedures must include: | quality processes for ensuring that built-in quality requirements are met standardisation work health and safety (WHS) requirements workplace instructions. |
Sectors
Quality - Manufacture
Competency Field
Manufacturing - Passenger Vehicle