AUMFTA003
Set and adjust automotive production machine tools


Application

This unit describes the performance outcomes required to set and adjust production machine tools.

It applies to those in an automotive manufacturing environment and involves the application of skills and knowledge at a specialist level.

No licensing, legislative or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements

Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Plan and prepare

1.1 Job instructions and quality requirements are located and confirmed with appropriate personnel

1.2 Tools and equipment required for the job are selected and checked for faults and correct operation

1.3 Materials required to complete the job are identified and prepared

2. Select and check machining tools

2.1 Machining tools are selected according to the machine’s maintenance schedule and specifications

2.2 Machining tools are inspected and tested for compliance with specifications

2.3 Out-of-specification tools are processed for repair or disposal according to workplace procedures

2.4 Machining tools are cleaned, prepared for use, and protected for transit

3. Remove and replace machining tools

3.1 Required location for the machining tools is checked and confirmed against machine specifications

3.2 Machine is made safe according to work health and safety (WHS) requirements and workplace procedures prior to commencing work

3.3 Machining tools are located and removed, and replacement machining tools are installed and set to machine specifications

3.4 Machine safety guards are checked for correct fitting according to machine specifications

3.5 Test runs are conducted according to WHS requirements and workplaceprocedures, and sample products are checked

4. Maintain machining tools and stock levels

4.1 Machining tools are maintained according to workplace procedures

4.2 Stock levels of machining tools are reviewed and action taken to avoid stock-out situations

4.3 Stock levels of consumables are maintained to support continuity of operations

5. Complete work processes

5.1 Work area is cleaned, and materials disposed of or recycled according to workplace procedures

5.2 Tools and equipment are cleaned, checked, maintained and stored according to workplace procedures

5.3 Workplace documentation is completed according to workplace procedures

Foundation Skills

This section describes those language, literacy, numeracy and employment skills that are essential to performance.

Skills

Description

Reading skills to:

interpret WHS requirements, workplace procedures, job instructions and quality requirements

interpret manufacturer procedures and job specifications.

Writing skills to:

complete machine tool maintenance work sheets.

Oral communication skills to:

confirm job instructions and quality requirements with appropriate personnel.

Numeracy skills to:

identify tool measurements and check them against job specifications.

Planning and organising skills to:

prepare work area, tools and machines to ensure production is not interrupted.


Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Workplace procedures must include:

continuous improvement programs

recording and reporting

use of tools and equipment

WHS requirements relating to setting and adjusting production machine tools

workplace quality standards for setting and adjusting production machine tools.


Sectors

Technical


Competency Field

Manufacturing - Passenger Vehicle