AUMGTM006
Assemble, install and test hydraulic system kits


Application

This unit describes the performance outcomes required to assemble, install and test a hydraulic system kit and its associated components.

It applies to those in an automotive manufacturing environment and involves the application of skills and knowledge at a specialist level.

No licensing, legislative or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements

Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Prepare hydraulic system kit

1.1 Work order and workplace instructions are used to determine job requirements

1.2 Assembly and installation information is identified from manufacturer specifications

1.3 Tools and equipment are selected to meet job requirements and checked for quality and correct operation

2. Assemble hydraulic system

2.1 Hydraulic system kit is assembled according to manufacturer specifications and workplace procedures

2.2 Hydraulic system kit is installed using installation procedures that comply with manufacturer specifications and tolerances and without causing damage to components or systems

3. Test hydraulic system

3.1 Testing procedures and requirements are accessed and interpreted from manufacturer specifications

3.2 Hydraulic system is tested according to manufacturer specifications and adjusted if required

3.3 Final inspection and test results are recorded according to workplace procedures

4. Complete work processes

4.1 Tools and equipment are cleaned, inspected for defects, and stored according to workplace procedures

4.2 Faulty equipment is identified, tagged and reported

4.3 Waste material is collected, recycled or disposed of according to workplace procedures

4.4 Workplace documents are completed according to workplace procedures

Foundation Skills

This section describes those language, literacy, numeracy and employment skills that are essential to performance.

Skills

Description

Reading skills to:

interpret manufacturer specifications and tolerances

interpret work order, job specifications and installation information.

Writing skills to:

legibly record hydraulic system test results

complete checklists and faulty equipment tags.

Oral communication skills to:

clarify workplace instructions and determine job requirements

communicate test results and required adjustments.

Numeracy skills to:

interpret manufacturer specifications and tolerances

interpret test measurements and results.

Planning and organising skills to:

identify and prepare hydraulic system kit and its components

follow manufacturer assembly specifications and instructions

prepare assembly equipment and work area.


Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Assembly and installation informationmust include:

customer requirements for the assembly and installation of hydraulic system kits

hydraulic system kit manufacturer specifications

vehicle manufacturer specifications.

Workplace procedures must include:

work health and safety (WHS) and environmental requirements to assemble and install hydraulic system kits

hydraulic system testing and adjustment procedures.


Sectors

Technical – Manufacture


Competency Field

Manufacturing - Bus, Truck and Trailer