Application
This unit describes the performance outcomes required to perform welding operations using gas tungsten arc welding (GTAW).
It applies to those in an automotive manufacturing environment and involves the application of skills and knowledge at a specialist level.
Licensing, legislative, regulatory or certification requirements may apply to this unit in some jurisdictions. Users are advised to check with the relevant regulatory authority.
Elements and Performance Criteria
Elements | Performance Criteria |
Elements describe the essential outcomes | Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section |
1. Plan and prepare | 1.1 Work order, job specification and resources are identified and inspected for compliance 1.2 Welding standards are identified 1.3 Weld specifications are identified from job sheets and work instructions 1.4 Weld size, type, sequence and quantity of materials are identified 1.5 Welding plan is prepared 1.6 Work area is prepared, and potential hazards identified according to workplace procedures |
2. Weld materials | 2.1 Workplace procedures are identified and followed 2.2 Welding equipment is set and used according to operating procedures 2.3 Distortion prevention measures are identified and adjusted if required 2.4 Welding equipment is set and used according to operating procedures 2.5 Test runs are conducted according to work instructions and quality requirements 2.5 Materials are welded using GTAW process to required specifications |
3. Check welds | 3.1 Weld specifications and quality requirements are confirmed by non-destructive visual inspection 3.2 Weld defects are identified and prepared for re-welding, and appropriate personnel are notified |
4. Complete job | 4.1 Welds are cleaned using appropriate techniques according to work instruction 4.2 Work area is cleaned and cleared of waste according to workplace procedures 4.3 GTAW equipment is cleaned, maintained and stored according to workplace procedures 4.4 Faulty equipment is identified, tagged and reported 4.5 Work sheets are completed according to workplace procedures |
Foundation Skills
This section describes those language, literacy, numeracy and employment skills that are essential to performance.
Skills | Description |
Reading skills to: | interpret work health and safety (WHS) requirements, workplace procedures and work instructions interpret weld plans and weld inspection reports interpret GTAW operating instructions interpret welding standards understand weld specifications recognise safe operating procedures. |
Writing skills to: | complete welding plan legibly complete work sheets and inspection reports prepare weld repair plan complete faulty equipment tags. |
Oral communication skills to: | inform team members of suitable welding methods confirm GTAW and production requirements present rectification options. |
Numeracy skills to: | identify and set GTAW machine settings measure material from job specifications calculate material requirements calculate welding time. |
Digital literacy skills to: | set electronic welding equipment. |
Planning and organising skills to: | prepare work area, welding equipment, materials and job specifications manage job outcomes and production time. |
Problem-solving skills to: | identify weld defects. |
Range Statement
This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below. | |
Resources must include: | argon shielding gas filler rods gas nozzles stainless steel, mild steel and aluminium materials standard and inverter GTAW materials and equipment for preventing distortion during welding, including braces, clamps, jigs and fixtures tungsten electrodes welding shields materials and equipment for non-destructive testing of welds workplace welding standards and WHS requirements relevant to the work being performed. |
Workplace procedures must include: | operating procedures of GTAW equipment procedures for recording and reporting GTAW processes WHS and environmental requirements relating to GTAW procedures. |
Sectors
Technical - Welding, Grinding, Machining and Soldering
Competency Field
Manufacturing - Bus, Truck and Trailer