Application
This unit describes the performance outcomes required to weld components using the gas metal arc welding (GMAW) process.
It applies to those in an automotive manufacturing environment and involves the application of skills and knowledge at a specialist level.
Licensing, legislative, regulatory or certification requirements may apply to this unit in some jurisdictions. Users are advised to check with the relevant regulatory authority.
Elements and Performance Criteria
Elements | Performance Criteria |
Elements describe the essential outcomes | Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section |
1. Plan and prepare | 1.1 Weld specifications are identified and confirmed from job sheets, welding standards and work instructions 1.2 Welding safety equipment and welder are identified, obtained and inspected for faults and correct operation 1.3 Resources and work areas are prepared and potential hazards identified |
2. Weld materials | 2.1 Workplace procedures are identified and followed 2.2 GMAW equipment is prepared, adjusted and used according to manufacturer operating procedures 2.3 Weld test runs are conducted according to work plan, weld specifications and quality requirements 2.4 Materials are welded using GMAW process to specifications |
3. Check welds | 3.1 Welds are cleaned using appropriate techniques according to work instruction 3.2 Weld quality and specifications are checked and confirmed by non-destructive testing 3.3 Weld defects are identified and prepared for re-welding, and appropriate personnel are notified |
4. Complete job | 4.1 Work areas are cleaned and cleared of waste materials according to workplace procedures 4.2 GMAW equipment is cleaned, maintained, inspected and stored according to workplace procedures 4.3 Faulty welding equipment is identified, tagged and reported 4.4 Work sheets are completed according to workplace procedures |
Foundation Skills
This section describes those language, literacy, numeracy and employment skills that are essential to performance.
Skills | Description |
Learning skills to: | locate, evaluate and organise information. |
Reading skills to: | interpret work health and safety (WHS) requirements, workplace procedures, work instructions and work plans identify weld inspection reports and weld quality requirements interpret welding standards interpret job specifications interpret equipment safe operating procedures. |
Writing skills to: | complete welding plans legibly complete work sheets and inspection reports prepare weld rectification plans complete faulty equipment tags. |
Numeracy skills to: | identify and set machine settings measure materials from job specifications. |
Digital literacy skills to: | identify, set and operate welding equipment. |
Planning and organising skills to: | prepare work area, welding equipment, materials and job specifications manage job outcomes and production time. |
Problem-solving skills to: | identify and apply distortion prevention measures. |
Range Statement
This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below. | |
Resources must include: | materials for welding welding equipment, including: GMAW GMAW wire shielding gas tips, liners and nozzles welding face shield materials and equipment for preventing distortion during welding, including braces, clamps, jigs and fixtures materials and equipment for non-destructive testing of welds workplace welding standards and WHS requirements relevant to the work being performed. |
Workplace procedures must include: | operating procedures of GMAW equipment procedures for recording and reporting GMAW processes WHS and environmental requirements relating to GMAW procedures. |
Sectors
Technical - Welding, Grinding, Machining and Soldering
Competency Field
Manufacturing - Bus, Truck and Trailer