AURB311401A
Restore a bicycle

This unit of competency describes the skills and knowledge required to restore a used or vintage bicycle to fully functioning or original condition, where possible.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

Application

This unit applies to individuals who undertake the restoration of a bicycle in a bicycle retail, service and repair environment.

It requires the ability to research technical data and use tools and equipment to repair, recondition and replace components to restore a bicycle as close as practicable to its original condition.

Work requires individuals to demonstrate judgement and problem-solving skills in managing own work activities and assessing second hand parts for serviceability and suitability.


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Identify requirements

1.1. Check and confirm customer requirements in accordance with workplace procedures

1.2. Research original bicycle components and specifications and access information

1.3. Source suppliers and determine availability of original bicycle parts

1.4. Source second hand parts and assess for suitability and serviceability

1.5. Check tooling and equipment for availability and conformity with specifications and safe condition

2. Inspect bicycle

2.1. Prepare work area and set up equipment and materials

2.2. Inspect bicycle systems and components for faults and worn or damaged components using visual, aural and tactile inspections and measurements

2.3. Compare conditions found with original bicycle specifications and customer requirements

2.4. Identify restoration, replacement and repair options for bicycle components, including outsourcing

2.5. Document and cost restoration items and obtain customer approval in accordance with workplace procedures

3. Restore bicycle

3.1. Select and use tooling and equipment in accordance with occupational health and safety (OHS) requirements

3.2. Dismantle bicycle, inspect and tag components

3.3. Perform restoration operations on components using personal safety equipment and precautions to protect others in the workplace

3.4. Outsource work as required, such as replating and repainting

3.5. Reassemble bicycle and operate restored bicycle through its full range, noting test results, including non-conformity

3.6. Check restored bicycle components, complete adjustments and prepare unit for delivery

4. Complete work and clean up

4.1. Clean and store portable tooling and equipment in approved designated areas

4.2. Complete workplace records, customer file and warranty information as required by enterprise

4.3. Clean up work area and dispose of waste in accordance with workplace procedures

Required Skills

Required skills

Required skills include:

technical skills to the level required to safely use tooling and equipment to restore a bicycle, test the unit and make adjustments

communication skills to the level required to confirm work requirements and specifications, to communicate effectively regarding work requirements with supervisor, other workers and customers, to report work outcomes and problems, and to relate to people from a range of social, cultural and ethnic backgrounds and of varying physical and mental abilities

literacy skills to the level required to conduct research and interpret technical information and specifications

numeracy skills to the level required to correctly complete tests and measurements to determine safe assembly and operation

problem-solving skills to the level required to assess bicycle condition and determine repair, replacement and restoration options

team skills to the level required to work effectively and cooperatively with others to optimise workflow and productivity

Required knowledge

Required knowledge includes:

bicycle terminology

application of mechanical principles

classification of bicycle systems and identification of system components

purpose and requirements of bicycle systems and their compatibility with each other

manufacturer and/or component supplier specifications

classification of accessories and fittings

assembly procedures

testing procedures and adjustment methods

selection, checking and use of tooling and equipment

Australian standards applicable to bicycles

applicable commonwealth, state or territory legislation, regulations, standards and codes of practice, including OHS, personal safety and environment, relevant to restoring bicycles

organisational policies and procedures, including quality requirements, reporting and recording procedures, and work organisation and planning processes, related to restoring bicycles

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently:

observe safety procedures and requirements

communicate effectively with others involved in or affected by the work

select methods and techniques appropriate to the circumstances

dismantle, inspect and tag bicycle components

restore, repair and rebuild a range of bicycle components

replace components with appropriate new or serviceable second hand parts

reassemble, test and adjust bicycle without damage to components or tooling and equipment

present bicycle for delivery to customer in compliance with workplace requirements and Australian standards.

Context of, and specific resources for assessment

The application of competency is to be assessed in the workplace or a simulated environment that reflects as far as possible the actual working environment.

Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.

Assessment is to comply with relevant regulatory requirements, including specified Australian standards.

Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.

The following resources should be made available:

a bicycle for restoration

equipment, hand and power tools appropriate to restoring bicycles

technical specifications and standards

workplace documentation.

Method of assessment

Assessment must satisfy the endorsed Assessment Guidelines of this Training Package.

Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of Required Skills and Knowledge.

Assessment methods must be by direct observation of tasks and include questioning on Required Skills and Knowledge to ensure its correct interpretation and application.

Assessment may be applied under project-related conditions (real or simulated) and require evidence of process.

Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.

Guidance information for assessment

Assessment processes and techniques must be culturally sensitive and appropriate to the language and literacy capacity of the candidate and the work being performed.


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Bicycles

Bicycles may include:

those with and without gears, and with lever operated brakes

children and adult models of different heights

mountain, road, hybrid, touring, BMX, track and trials models

Tooling and equipment

Tooling and equipment may include:

hand tooling

hand-held power tooling

floor stands, workbench, jigs and air tooling

Restoration methods

Restoration methods may include:

dismantling, inspection and tagging of components

repair and rebuilding of components, including frame, wheels and rims, gears, brakes, drivetrain, suspension and steering systems

reassembly of bicycle

fitting and manual adjustments of repaired and replacement components and accessories

measuring, screwing, bonding, clamping, filing, riveting and drilling

replating and repainting

greasing and lubrication

torque settings

Testing

Testing of the restored bicycle is to confirm:

safe operation

stable handling, turning and steering

no failure in parts of the bicycle

no loosening or misalignment of seat, handlebars, controls or reflectors

no loss of components or accessories

Information/documents

Information/documents may include:

hardcopy and electronic media

verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets (MSDS), diagrams or sketches

safe work procedures related to restoring bicycles

regulatory/legislative requirements pertaining to bicycle safety

engineer's design specifications and instructions

organisation work specifications and requirements

instructions issued by authorised enterprise or external persons

Australian standards

OHS requirements

OHS requirements are to be in accordance with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:

personal protective equipment and clothing

safety equipment

first aid equipment

hazard and risk control

elimination of hazardous materials and substances

manual handling, including shifting, lifting and carrying

emergency procedures

Legislative requirements

Legislative requirements are to be in accordance with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice, and may include:

award and enterprise agreements

industrial relations

Australian standards

Australian Design Rules

confidentiality and privacy

OHS

the environment

equal opportunity

anti-discrimination

relevant industry codes of practice

duty of care

Environmental requirements

Environmental requirements may include

waste management

noise

dust

clean-up management

Quality requirements

Quality requirements may include:

regulations, including Australian standards

internal organisational quality policies and procedures

enterprise operations and procedures

Organisational policies and procedures

Organisational policies and procedures may include:

quality policy and procedures, including Australian standards

OHS, sustainability, environment, equal opportunity and anti-discrimination

manufacturer specifications and industry codes of practice

safe work procedures

reporting and recording procedures


Sectors

Unit sector

Bicycle


Employability Skills

This unit contains employability skills.


Licensing Information

Refer to Unit Descriptor