AURBTR001
Service electric power-assisted bicycles


Application

This unit describes the performance outcomes required to service electric power-assisted bicycle systems and components. It involves preparing for the work, selecting and using specialist tools and equipment, inspecting the bicycle condition, interpreting manufacturer specifications, performing routine maintenance and testing on electric bicycle components, and completing workplace processes and documentation.

It applies to those working in the bicycle retail, service and repair industry. Electric power-assisted bicycles are throttle and pedal assist sensor (PAS) bicycles with 250 watts rated power at the wheel.

Licensing, legislative, regulatory or certification requirements may apply to this unit in some jurisdictions. Users are advised to check with the relevant regulatory authority.


Elements and Performance Criteria

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to service electric power-assisted bicycle

1.1 Job requirements are determined from workplace instructions

1.2 Manufacturer specifications and workplace procedures are accessed and interpreted

1.3 Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

1.4 Hazards associated with the work are identified and risks are managed

1.5 Work area is prepared and service sequence planned to avoid damage to bicycle, minimise waste and use time efficiently

2. Carry out service of bicycle

2.1 Condition of bicycle is inspected for faults and worn, non-serviceable or damaged parts according to workplace procedures

2.2 Bicycle components needing repair, replacement or maintenance are identified

2.3 Service options and techniques are identified and confirmed

2.4 Routine servicing and maintenance of bicycle are carried out according to service plan and safety and environmental requirements

2.5 Testing and operation checks are carried out on serviced bicycle according to manufacturer specifications, and adjustments are made as required

2.6 Results and quality issues are reported to authorised personnel as required

3. Complete work processes

3.1 Bicycle is cleaned, final inspection is made to ensure work meets workplace expectations, and bicycle is presented ready for use

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Evidence of Performance

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

service three different electric power-assisted bicycles, in which the work involves:

battery testing and charging

checking operation of controller

checking wiring

checking connectors at motor plug

testing brake cut-outs, throttle and pedal assist sensor (PAS).


Evidence of Knowledge

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to servicing electric power-assisted bicycles, including procedures for:

manually handling bicycles

identifying workplace hazards

using tools and equipment, including personal protective equipment (PPE)

environmental requirements, including procedures for disposing of waste materials

electric power-assisted bicycle terminology

operating principles of electric power-assisted bicycles, including:

throttle response

power and performance

pedal assist function

throttle function

function of electric power-assisted bicycle components specified in the range of conditions

types and use of tools and equipment used to service electric power-assisted bicycles

techniques and processes for servicing electric power-assisted bicycles, including:

identification of electric power-assisted bicycle components and specifications

fault identification

bicycle measuring techniques

adjustment techniques

testing procedures

servicing options, including:

on- and off-site servicing

servicing and adjusting components

upgrading components.


Assessment Conditions

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the electric power-assisted bicycles that they have serviced, e.g. service orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

bicycle workplace or simulated workplace, including location to test bicycles

workplace instructions detailing job requirements

workplace procedures relating to the service of electric power-assisted bicycles

electric power-assisted bicycle manufacturer specifications

PPE required to service electric power-assisted bicycles

three different electric power-assisted bicycles requiring service and maintenance

tools and equipment appropriate for servicing electric power-assisted bicycles.


Foundation Skills

This section describes those language, literacy, numeracy and employment skills that are essential to performance and are not explicit in the performance criteria.

Skills

Description

Learning skills to:

locate appropriate sources of information efficiently.

Writing skills to:

legibly and accurately fill out workplace documentation, including service reports.

Oral communication skills to:

ask questions to clarify instructions and requirements.

Numeracy skills to:

complete measurements to test electric power-assisted bicycle against manufacturer specifications

identify and calculate electric power-assisted bicycle settings and adjustments.

Problem solving skills to:

identify technical and operational faults and defects, quality issues and potential problems associated with electric power-assisted bicycles.

Technology skills to:

use specialist bicycle tools and equipment in line with workplace procedures.


Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Bicycle components must include:

hub motor

motor connectors and plugs

electric controllers

battery.

Servicing and maintenance must include:

battery testing and charging

checking operation of controller

checking wiring

checking connectors at motor plug

testing brake cut-outs, throttle and PAS sensor.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

manually handling bicycles

identifying workplace hazards

using tools and equipment, including PPE

environmental requirements, including procedures for disposing of waste materials.


Sectors

Technical - Electrical and Electronic


Competency Field

Bicycle