Work applies to the suspension systems of motorcycles.

ELEMENT

PERFORMANCE CRITERIA

1. Prepare to diagnose and repair a motorcycle suspension system

1.1. Workplace instructions are used to determine job requirements

1.2. Workplace health and safety (WHS) requirements are observed and applied throughout the work

1.3. Procedures and information relating to motorcycle suspension systems are sourced and interpreted

1.4. Diagnosis options are analysed and those most appropriate to the circumstances are selected

1.5. Appropriate diagnostic tools and equipment are selected and prepared

2. Diagnose a motorcycle suspension system

2.1. Diagnostic tests are performed according to workplace procedures and without causing damage to components or systems

2.2. Faults are identified from diagnostic test results and causes of faults are determined

2.3. Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

3. Repair a motorcycle suspension system

3.1. Repair options are analysed and those most appropriate to the circumstances are selected

3.2. Appropriate tools, techniques and materials are selected and prepared

3.3. Repairs and component replacements and adjustments are carried out without causing damage to components or systems and according to workplace procedures and manufacturer and component supplier specifications

3.4. Post-repair testing is carried out according to workplace procedures and relevant legislation

4. Clean up work area and finalise work processes

4.1. Final inspection is made to ensure work is to workplace expectations and vehicle is presented ready for use

4.2. Tools and equipment are checked and stored according to workplace expectations

4.3. Workplace documentation is processed according to workplace procedures

Required skills

communication skills to:

clarify workplace instructions and determine job requirements

gain information from appropriate persons and assistance as required

initiative and enterprise to adapt to new and emerging situations in the workplace

learning skills to:

identify sources of information, assistance and expert knowledge to expand knowledge, skills and understanding

participate in self-improvement activities

literacy skills to:

understand quality procedures

read, interpret and follow information on written job instructions, specifications, standard operating procedures, charts, lists, drawings and other applicable reference documents

obtain and record measurements

document repairs and parts required

numeracy skills to:

measure and calculate length, area and volume

assess tolerances and apply accurate measurements and adjustments

planning and organising skills to:

plan own work requirements and prioritise actions to achieve required outcomes and ensure tasks are completed on time

identify risk factors and take action to minimise risk

problem-solving skills to:

determine the underlying causes of faults

recognise a workplace problem or a potential problem and take action

refer problems outside area of responsibility to appropriate person and suggest possible causes

seek information and assistance as required to solve problems

self-management skills to:

select and use appropriate equipment, materials, processes and procedures

recognise limitations and seek timely advice

plan own work requirements, setting own work program and managing time to ensure tasks are finished on time

follow workplace documentation, such as codes of practice or operating procedures

teamwork skills to:

identify and describe own role and role of others

work within a team

work with diverse individuals and groups

apply knowledge of own role to complete activities efficiently to support team activities and tasks

technical skills to use workplace technology and tools related to the repair of motorcycle suspension systems, including the use of:

specialist tools and equipment

measuring equipment

technology skills to:

operate diagnostic and test equipment

use technology to collect, analyse and provide information.

Required knowledge

WHS regulations, requirements, equipment and material, and personal safety requirements relating to diagnosing and repairing motorcycle suspension systems

dangers of working with motorcycle suspension systems

operating principles of motorcycle suspension systems

application, purpose and operation of motorcycle suspension systems

testing procedures for motorcycle suspension systems

repair procedures for motorcycle suspension systems, including:

front fork cartridge removal and replacement procedures, including seal replacement, oil replacement and air purging

front fork slider bushes replacement procedures

rear shock absorber removal and replacement procedures

rear shock absorber dismantle and repair procedures

steering damper assembly repair procedures

post-repair testing procedures for motorcycle suspension systems

The evidence guide provides advice on assessment and must be read in conjunction with the Performance Criteria, required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to workplace operations and satisfy all of the requirements of the performance criteria and required skills and knowledge.

A person who demonstrates competency in this unit must be able to:

observe safety procedures and requirements

select methods and techniques appropriate to the circumstances

complete preparatory activity in a systematic manner

diagnose and repair a range of motorcycle suspension systems including:

front fork cartridge removal and replacement, including seal replacement, oil replacement and air purging

rear shock absorber removal and replacement

diagnosis and repair motorcycle suspension systems according to workplace, manufacturer and component supplier requirements

present motorcycle in a condition the complies with workplace requirements.

Context of, and specific resources for assessment

Competency is to be assessed in the workplace or a simulated workplace environment that accurately reflects performance in a real workplace setting.

Assessment is to occur:

using standard workplace practices and procedures

following safety requirements

applying environmental constraints.

Assessment is to comply with relevant:

regulatory requirements

Australian standards

industry codes of practice.

The following resources must be made available for the assessment of this unit:

workplace location or simulated workplace

motorcycles with suspension system faults relevant to the qualification being sought

equipment appropriate for the testing of motorcycle suspension systems

motorcycle specifications and workplace instructions

tooling appropriate for the repair, replacement and adjustment of motorcycle suspension systems.

Method of assessment

Assessment must satisfy the endorsed Assessment Guidelines of this Training Package.

Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with the application of required skills and knowledge.

Assessment methods must be by direct observation of tasks and include questioning on required skills and knowledge to ensure correct interpretation and application.

Competence in this unit may be assessed in conjunction with other units which together form part of a holistic work role.

Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate the needs of diverse clients.

Assessment processes and techniques must be culturally sensitive and appropriate to the language, literacy and numeracy capacity of the candidate and the work being performed.

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Workplace instructions may include:

computer-generated instructions

verbal instructions

written instructions.

Job requirements may include:

motorcycle suspension system diagnosis and repair methods, processes and equipment.

Workplace health and safety (WHS) requirements:

are those prescribed under legislation, regulations, codes of practice, and workplace policies and procedures

may include:

protective clothing and equipment

use of tools and equipment

handling of material

use of fire-fighting equipment

first aid equipment

hazard control, including control of hazardous materials and toxic substances.

Procedures and information may include:

verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches

safe work procedures related to the diagnosis and repair of motorcycle suspension systems

regulatory/legislative requirements pertaining to automotive industry, including Australian Design Rules

engineer's design specifications and instructions

organisation work specifications and requirements

instructions issued by authorised enterprise or external persons

Australian Standards

motorcycle service requirements and repair manuals.

Motorcycle suspension systems may include:

telescopic fork suspension

inverted telescopic fork suspension

front telelever and duolever

rear swing arm suspension (twin-sided, monoshock and paralever).

Diagnosis tests may include:

visual inspection of suspension system components

evaluation of suspension during mobile or stationary tests

isolation of fault(s).

Fault(s) may include:

lack of front or rear suspension rebound damping

excessive front or rear suspension rebound damping

lack of front or rear suspension compression damping

excessive front or rear suspension compression damping.

Repair options may include:

component repair procedures, including

removal, replacement and adjustment procedures

dismantle, repair, re-assembly and adjustment procedures.

Post-repair testing may include:

mobile or stationary tests to evaluate suspension system performance

bounce-test to ensure air has been purged from front fork assembly.

Unit sector

Mechanical – Motorcycle

Technical – Steering and Suspension

This unit contains employability skills.