AURJTJ001
Remove, inspect and refit motorcycle wheel and tyre assemblies


Application

This unit describes the performance outcomes required to remove, inspect and refit wheel and tyre assemblies fitted to motorcycles. It involves identifying and confirming work requirements, preparing for the work, removing, inspecting and refitting the wheel and tyre assembly, and completing workplace processes and documentation.

It applies to those working in the motorcycle service and repair industry.

No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to remove wheel and tyre assembly

1.1 Job requirements are determined from workplace instructions

1.2 Removal, inspection and refitting information is sourced and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools, equipment and materials are selected and checked for serviceability

2. Remove and inspect wheel and tyre assembly

2.1 Wheel and tyre assembly is removed according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems

2.2 Wheel and tyre assembly, mounting points, and fitting are inspected for condition, damage and wear

2.3 Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs, replacements or adjustments

3. Refit wheel and tyre assembly

3.1 Refitting options are analysed and those most appropriate to the circumstances are selected

3.2 Wheel and tyre assembly is fitted and adjusted according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems

3.3 Tightening sequence and torque settings are completed according to manufacturer specifications and workplace procedures

3.4 Wheel and tyre assembly is checked for correct operation and alignment according to manufacturer specifications and workplace procedures

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and motorcycle is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Evidence of Performance

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

remove, inspect, refit and adjust the wheel and tyre assemblies of three different motorcycles, including:

one front wheel assembly

one of each of the following rear wheel assemblies:

chain driven

belt driven

driveshaft driven.


Evidence of Knowledge

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to removing, inspecting and refitting motorcycle wheel and tyre assemblies, including procedures for:

lifting and supporting motorcycles

manually handling wheel and tyre assemblies

types and applications of wheel assemblies, including:

wire spoke wheels

composite type wheels

one piece wheels

types and applications of motorcycle drives, including:

chain drive

belt drive

driveshaft drive systems

procedures for removing and refitting motorcycle wheel and tyre assemblies, including:

spoke tensioning

axle nut tensioning

drive chain and drive belt tensioning

procedures for inspecting motorcycle wheel and tyre assemblies, including:

tyre condition

rim condition

anti-lock braking sensor and signal rotor

tyre pressure monitoring units

post-fitting procedures and checks of motorcycle wheel and tyre assemblies, including:

wheel balancing

wheel and tyre assembly run-out

correct operation of other systems affected by removing and refitting wheel assemblies, including checking wheel assembly coding of the electronic control unit (ECU).


Assessment Conditions

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the motorcycle wheel and tyre assemblies that they have worked on, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

manufacturer motorcycle wheel and tyre assembly specifications

three different motorcycles with the front and rear wheel assemblies specified in the performance evidence

tools, equipment and materials appropriate for removing, inspecting and refitting motorcycle wheel and tyre assemblies.


Foundation Skills

This section describes those language, literacy, numeracy and employment skills that are essential to performance and are not explicit in the performance criteria.

Skills

Description

Learning skills to:

locate appropriate sources of information efficiently.

Reading skills to:

interpret information from manufacturer specifications and workshop literature when seeking tyre and wheel rim specifications, including tightening procedures.

Writing skills to:

legibly and accurately fill out workplace documentation, making recommendations and recording parts and material used.

Numeracy skills to:

interpret numerical information in:

workplace instructions

manufacturer specifications

tyres and wheels

tyre inflation gauges

understand numerical divisions in metric and imperial units of measurement.

Problem solving skills to:

recognise limitations and seek advice

seek information and assistance to solve problems.

Technology skills to:

operate wheel and tyre assembly removal, inspection, refitting and adjustment tools and equipment.


Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety requirements mustinclude:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

lifting and supporting motorcycles

manually handling wheel and tyre assemblies.

Final inspection must include:

wheel and tyre assembly run-out and alignment testing

testing the operation of motorcycle systems affected by the removal and refitting of wheel and tyre assemblies

checking chain and belt drive tension.


Sectors

Technical - Wheels and Tyres


Competency Field

Mechanical - Motorcycle