Application
This unit describes the performance outcomes required to service, locate and repair faults in hydraulic or pneumatic light vehicle lift assisted suspension systems. It involves preparing for the task, servicing, repairing and post-repair testing the system, and completing workplace processes and documentation.
It applies to those working in the automotive service and repair industry. The lift assisted suspension systems include those of light vehicles, four wheel drives or light commercial vehicles.
No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Elements and Performance Criteria
Elements Elements describe the essential outcomes. | Performance Criteria Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section. |
1. Prepare to service and repair lift assisted suspension system | 1.1 Job requirements are determined from workplace instructions 1.2 Service and repair information is sourced and interpreted 1.3 Hazards associated with the work are identified and risks are managed 1.4 Tools, equipment and materials are selected and checked for serviceability |
2. Inspect and service lift assisted suspension system | 2.1 System is inspected according to workplace procedures and safety requirements 2.2 Inspection results are compared with manufacturer specifications to identify service and repair requirements 2.3 Inspection findings are reported according to workplace procedures 2.4 Service and adjustments are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems 2.5 Post-service testing is carried out according to workplace procedures |
3. Repair lift assisted suspension system | 3.1 Repair information is sourced and interpreted 3.2 Repair options are analysed and those most appropriate to the circumstances are selected 3.3 Repair tools, equipment and materials are selected and prepared 3.4 System is repaired according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems 3.5 Post-repair testing is carried out according to workplace procedures |
4. Complete work processes | 4.1 Final inspection is made to ensure work is to workplace expectations and vehicle is presented ready for use 4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 4.3 Tools and equipment are checked and stored according to workplace procedures 4.4 Workplace documentation is processed according to workplace procedures |
Evidence of Performance
Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
service and repair two different lift assisted suspension systems, including one of the following:
pneumatic system
hydraulic system.
Evidence of Knowledge
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to servicing and repairing light vehicle lift assisted suspension systems, including procedures for:
using vehicle lifting and supporting equipment
working with lift assisted suspension systems, including:
hydraulic and pneumatic pressures
hydraulic fluids
stored energy in springs
environmental requirements, including procedures for trapping, storing and disposing of fluids released from suspension systems
operating principles of lift assisted suspension systems, including:
hydraulic systems
pneumatic systems
application, purpose and operation of lift assisted suspension system components, including:
hydraulic system, including:
hydraulic pump and reservoir
switches
valves, hoses and connectors
gauges
hydraulic cylinder
pneumatic system, including:
compressor
switches
valves, hoses and connectors
gauges
airbags
inspection and servicing procedures for lift assisted suspension systems, including:
component wear analysis
checking fluid and air leaks
checking and adjusting ride and curb height
replacing suspension fluids
repair procedures for lift assisted suspension systems, including removing, repairing and replacing lift assisted suspension components
post-repair testing procedures for lift assisted suspension systems.
Assessment Conditions
Assessors must satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the light vehicle lift assisted suspension systems that they have serviced and repaired, e.g. repair orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
mechanical repair workplace or simulated workplace
workplace instructions
manufacturer specifications for light vehicle lift assisted suspension system
two different light vehicles with lift assisted suspension systems requiring service and repair
tools, equipment and materials appropriate for inspecting, servicing, repairing and adjusting light vehicle lift assisted suspension systems.
Foundation Skills
This section describes those language, literacy, numeracy and employment skills that are essential to performance and are not explicit in the performance criteria.
Skills | Description |
Learning skills to: | locate appropriate sources of information efficiently. |
Reading skills to: | interpret information from manufacturer and workshop literature when seeking lift assisted suspension system service and repair procedures and specifications. |
Writing skills to: | legibly and accurately fill out workplace documentation when reporting inspection findings, making recommendations, and recording parts and material used. |
Oral communication skills to: | clarify instructions report inspection findings to appropriate personnel. |
Numeracy skills to: | measure and calculate suspension system heights calculate distance, volume and pressure for servicing and repairing lift assisted suspension systems. |
Problem solving skills to: | determine underlying causes of faults identify risk factors and take action to minimise risk. |
Range Statement
This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.
Safety requirements must include: | work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for: using vehicle lifting and supporting equipment working with lift assisted suspension systems, including: hydraulic and pneumatic pressures hydraulic fluids stored energy in springs. |
Environmental requirements must include: | procedures for trapping, storing and disposing of fluids released from suspension systems. |
Sectors
Technical - Steering and Suspension
Competency Field
Mechanical - Light Vehicle