AURR346760B
Recommission marine engine systems

This unit of competency describes the skills and knowledge required to prepare a marine engine system for use after seasonal shutdown and storage.It requires the ability to identify and confirm work requirements, test and recommission engine system and complete work finalisation processes.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

Application

This unit applies to individuals who undertake the preparation of an engine system for use after seasonal shutdown and storage in a marine environment.


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Prepare for work

1.1. Confirm nature and scope of work to be carried out

1.2. Locate occupational health and safety (OHS) and workplace environmental and sustainable procedures and practices, applicable to the work

1.3. Access and interpret repair method, workshop manuals and manufacturer information

1.4. Check and prepare tools, equipment and materials

1.5. Set up work area

2. Recommission engine systems

2.1. Carry out recommissioning procedures in accordance with manufacturer and component supplier specifications, and OHS and workplace environmental and sustainable procedures and practices

2.2. Test engine systems and compare to manufacturer and component specifications

2.3. Determine and report engine systems which fail testing and gain rectification approval from customer

2.4. Repair and test failed systems

2.5. Commission engine system

2.6. Determine the need for water testing

3. Clean up work area and finalise work

3.1. Clean and inspect equipment and tooling according to workplace requirements

3.2. Tag unserviceable equipment and faults identified in accordance with workplace requirements

3.3. Clean work area, dispose of waste and scrap, and store tools and equipment in accordance with workplace procedures

3.4. Finalise and process work completion documentation and give to appropriate persons, as required

3.5. Prepare report for the customer detailing work undertaken and technical or regulatory requirements

Required Skills

Required skills

Required skills include:

technical skills to the level required to use workplace technology related to the preparation of an engine for use after seasonal shutdown and storage, to use specialist tooling and equipment and computerised measuring equipment, and to report and record actions

communication skills to the level required to confirm work requirements and diagnosis and repair procedures and specifications, to communicate effectively regarding work requirements with supervisor, other workers and customers, to relate to people from a range of social, cultural and ethnic backgrounds and of varying physical and mental abilities, and to report work outcomes and problems

literacy skills to the level required to research, analyse and interpret information related to work orders and manufacturer and component supplier requirements, and to record servicing details

numeracy skills to the level required to correctly complete tests and measurements, including assessing tolerances, applying accurate measurements and calculating material requirements

problem-solving skills to the level required to identify technical and procedural problems to avoid planning and scheduling problems, and time and material wastage

team skills to the level required to work effectively and cooperatively with others to optimise workflow and productivity

Required knowledge

Required knowledge includes:

mechanical, hydraulic, electrical and electronic principles and application

engine system requirements and their relationship to vessel systems and associated components

engine classification, system types and component identification

safety precautions

properties and use of servicing fluids, and lubricants and anti-corrosion products used in winterising procedures

recommissioning requirements and specifications as specified by the manufacturer and component supplier, including workshop manuals and repair guides

use and application of testing, measuring and specialised servicing equipment

applicable commonwealth, state or territory legislation, regulations, standards and codes of practice, including OHS, personal safety and environment, relevant to the preparation of an engine for use after seasonal shutdown and storage, including power lifting requirements and licensing

organisational policies and procedures, including quality, reporting and recording procedures, related to the preparation of an engine for use after seasonal shutdown and storage

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently:

observe safety procedures and requirements

communicate effectively with others involved in or affected by the work

select methods and techniques which are appropriate to the circumstances

complete preparatory activity in a systematic manner

recommission and test of a range of marine engine systems to manufacturer and component supplier requirements within workplace timeframes

test prior to placing in service

complete workplace and equipment records and workplace clean-up requirements.

Context of, and specific resources for assessment

The application of competency is to be assessed in the workplace or a simulated environment that reflects as far as possible the actual working environment.

Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.

Assessment is to comply with relevant regulatory requirements, including specified Australian standards.

Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.

The following resources should be made available:

workplace location or simulated workplace

marine engine systems requiring recommissioning

equipment, hand and power tools appropriate to the recommissioning of engine systems

specifications and work instructions.

Method of assessment

Assessment must satisfy the endorsed Assessment Guidelines of this Training Package.

Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of Required Skills and Knowledge.

Assessment methods must be by direct observation of tasks and include questioning on Required Skills and Knowledge to ensure its correct interpretation and application.

Assessment may be applied under project-related conditions (real or simulated) and require evidence of process.

Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.

Guidance information for assessment

Assessment processes and techniques must be culturally sensitive and appropriate to the language and literacy capacity of the candidate and the work being performed.


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Engine systems

Engine systems may include:

inboard or outboard

2- or 4-stroke

single or multi-cylinder

water or air cooled

electrical or electronic

remote or local controlled

Fuel systems

Fuel systems may include

petrol

diesel

gas

carburetion or fuel injection

manual or electric start

Vessels

Vessels may include:

single or multi-hull

inboard or outboard drive

Recommissioning

Recommissioning may include:

engine system inspection

reading service data

compiling reports

testing, inspecting, adjusting, cleaning, and repairing components and systems

Tooling and equipment

Tooling and equipment may include:

hand tools

testing equipment, including multimeters

power tools

air tools

specialist tools and equipment

Safe operating procedures

Safe operating procedures may include:

operational risk assessment and treatments

toxic substances

electrical safety

machinery movement and operation

manual and mechanical lifting and shifting

working in proximity to others

Information/documents

Information/documents may include:

verbal, written and graphical instructions issued by authorised internal and external persons

parts listing prices and catalogues

inventory systems

material safety data sheets (MSDS)

diagrams or sketches

engineer's design specifications and instructions

manufacturer specifications

industry standards (e.g. American Boat and Yacht Council, National Marine, Manufacturer's Association and US Coast Guard)

Australian standards

workplace specifications and requirements

Legislative requirements

Legislative requirements are to be in accordance with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice, and may include:

award and enterprise agreements

industrial relations

Australian standards

Australian Design Rules

confidentiality and privacy

OHS

the environment

equal opportunity

anti-discrimination

duty of care

OHS requirements

OHS requirements are to be in accordance with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:

personal protective equipment and clothing

safety equipment

first aid equipment

hazard and risk control

elimination of hazardous materials and substances

manual handling, including shifting, lifting and carrying

emergency procedures

road rules

safe driving policy

Environmental requirements

Environmental requirements may include:

waste management

noise

dust

clean-up management

Organisational policies and procedures

Organisational policies and procedures may include:

quality policies and procedures, including Australian standards

OHS, sustainability, environment, equal opportunity and anti-discrimination

manufacturer specifications and industry codes of practice

safe work procedures

reporting and recording procedures


Sectors

Unit sector

Marine


Employability Skills

This unit contains employability skills.


Licensing Information

Refer to Unit Descriptor